Method of determining acid stratification in rechargeable batteries

• US 7,675,292 B2
• Filed: 08/07/2006
• Issued: 03/09/2010
• Est. Priority Date: 08/08/2005
• Status: Active Grant

• Current Assignee: Clarios Germany GmbH & Co. KG (Michael Tojner, PhD, LLD)
• Original Assignee: VB Autobatterie GmbH & Co. KGaA (Robert Bosch GmbH)
• Inventors: Schulze-Beckinghausen, Andreas, Koch, Ingo
• Primary Examiner(s): Tso; Edward
• Assistant Examiner(s): WILLIAMS, ARUN C
• Application Number:
  US11/500,172
• Publication Number:
  US 20070031725A1
• Time in Patent Office: 1,310 Days
• Field of Search: 320/116, 320/132, 320/134, 320/136, 307/9.1, 307/10.1, 429/51, 429/61, 429/91, 429/104, 324/94, 324/432, 324/433, 324/434, 324/438
• US Class Current: 324/432
• CPC Class Codes: H01M 10/06 Lead-acid accumulators semi-lead accumulators H01M10/20
• CPC Class Codes: H01M 10/4285 Testing apparatus
• CPC Class Codes: H01M 10/443 in response to temperature
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A method of determining a stratification of an electrolyte in an active mass of positive electrode plates in rechargeable batteries includes determining a variation of at least one of a charging current and a charging voltage of the rechargeable battery occurring during charging of the rechargeable battery; and detecting a stratification of the electrolyte from an increased charging current consumption in the rechargeable battery as compared to an identical rechargeable battery without stratification when there is a fixed charging voltage variation or a reduced charging voltage when there is a fixed charging current variation.

Claims

1. A method of determining a stratification of an electrolyte in rechargeable batteries comprising:

determining a variation of at least one of a charging current and a charging voltage of the rechargeable battery occurring during charging of the rechargeable battery; and

detecting a stratification of the electrolyte from an increased charging current consumption in the rechargeable battery as compared to an identical rechargeable battery without stratification when there is a fixed charging voltage variation or a reduced charging voltage when there is a fixed charging current variation.

35. The method of claim 1, further comprising determining a stratification of a rechargeable battery by determining the state of charge and the battery temperature, applying the fixed charging current to the rechargeable battery over the fixed time, and comparing the charging voltage occurring after expiration of the fixed time with a characteristic value determined for a corresponding state of charge and a corresponding battery temperature of an identical rechargeable battery without stratification.

36. The method of claim 1, further comprising determining a stratification of a rechargeable battery by determining the state of charge and the battery temperature, applying the fixed charging voltage to the rechargeable battery over the fixed time, and comparing the charging current occurring after expiration of the fixed time with a characteristic value determined for a corresponding state of charge and a corresponding battery temperature of an identical rechargeable battery without stratification.

37. The method of claim 1, further comprising applying a fixed charging voltage to the rechargeable battery over the fixed time while limiting the charging current to a fixed maximum charging current and comparing the charging voltage occurring after expiration of the fixed time to determine the stratification.

38. The method of claim 1, further comprising applying a fixed charging current to the rechargeable battery over the fixed time while limiting the charging voltage to a fixed maximum charging voltage and comparing the charging current occurring after expiration of the fixed time to determine the stratification.

39. The method of claim 35, further comprising determining a family of characteristics for the charging voltage occurring after a fixed time in dependence on the state of charge and the temperature of a rechargeable battery with stratification by applying a fixed charging current to the rechargeable battery under predetermined states of charge and battery temperatures over the fixed time and recording the charging voltage occurring after expiration of the fixed time in dependence on the state of charge and the battery temperature.

40. The method of claim 39, further comprising determining a stratification in the case of a rechargeable battery of the same type as the rechargeable battery by comparing the charging voltage occurring after expiration of the fixed time with the second characteristic value determined for a corresponding state of charge and a corresponding battery temperature from the family of characteristics.

41. The method of claim 39, wherein the state of charge is determined at least by the off-load voltage.

42. The method of claim 36, further comprising determining a family of characteristics for the charging current occurring after a fixed time in dependence on the state of charge and the temperature of a rechargeable battery with stratification by applying a fixed charging voltage to the rechargeable battery wider predetermined states of charge and battery temperatures over the fixed time and recording the charging current occurring after expiration of the fixed time in dependence on the state of charge and the battery temperature.

2. A method of determining stratification of an electrolyte in rechargeable batteries comprising:

determining at least one characteristic value from at least one of the variation of the charging voltage and the variation of the charging current under comparable boundary conditions for a rechargeable battery without stratification with even acid density distribution of the electrolyte; and

comparing the at least one characteristic value with the same characteristic value from a second identical rechargeable battery established under comparable boundary conditions to determine the stratification of the second battery.

3. The method of claim 2, wherein the boundary conditions comprise at least one of the battery temperature and the off-load voltage of the battery.

4. A method of determining a stratification of an electrolyte in rechargeable batteries, comprising:

determining a variation of at least one of a charging current and a charging voltage of the rechargeable battery occurring during charging of the rechargeable battery;

detecting a stratification of the electrolyte from an increased charging current consumption in the rechargeable battery as compared to an identical rechargeable battery without stratification when there is a fixed charging voltage variation or a reduced charging voltage when there is a fixed charging current variation;

determining at least one characteristic value from the variation of at least one of the charging voltage and the variation of the charging current under comparable boundary conditions for a rechargeable battery without stratification with even acid density distribution of the electrolyte;

comparing the at least one characteristic value with at least one characteristic value established under comparable boundary conditions for identical rechargeable batteries, to determine the stratification;

determining a first family of characteristics for the charging voltage occurring after a fixed time in dependence on the state of charge and the temperature of a rechargeable battery without stratification of the electrolyte by applying a fixed charging current to the rechargeable battery under predetermined states of charge and battery temperatures over the fixed time and recording the charging voltage occurring after expiration of the fixed time as a characteristic value in dependence on the state of charge and the battery temperature; and

determining a stratification in the case of a rechargeable battery of the same type as the rechargeable battery by determining the state of charge and the battery temperature, applying the fixed charging current to the rechargeable battery over the fixed time, and comparing the charging voltage occurring after expiration of the fixed time with the characteristic value determined for a corresponding state of charge and a corresponding battery temperature from the first family of characteristics.

8. The method of claim 4, further comprising determining a second family of characteristics for the charging voltage occurring after a fixed time in dependence on the state of charge and the temperature of a rechargeable battery with stratification by applying a fixed charging current to the rechargeable battery under predetermined states of charge and battery temperatures over the fixed time and recording the charging voltage occurring after expiration of the fixed time in dependence on the state of charge and the battery temperature.

9. The method of claim 8, further comprising determining a stratification in the case of a rechargeable battery of the same type as the rechargeable battery by comparing the charging voltage occurring after expiration of the fixed time with the second characteristic value determined for a corresponding state of charge and a corresponding battery temperature from the family of characteristics.

10. The method of claim 8, wherein the second family of characteristics is recorded with rechargeable batteries and conditions which represent a limit value for the serviceability of the rechargeable battery.

11. The method of claim 8, wherein the state of charge is determined at least by the off-load voltage.

12. The method of claim 10, further comprising determining electrical properties of the rechargeable battery by comparing at least one of the charging voltage and the charging current occurring after a fixed time with at least one of the first family of characteristics and the second family of characteristics.

14. The method of claim 10, further comprising determining a stratification in the case of a rechargeable battery of the same type as the rechargeable battery by comparing the charging current occurring after expiration of the fixed time with the second characteristic value determined for a corresponding state of charge and a corresponding battery temperature from the family of characteristics, the stratification being all the greater the closer the charging current occurring is in comparison with the second characteristic value.

15. The method of claim 10, wherein the second family of characteristics is recorded with rechargeable batteries and conditions which represent a limit value for the serviceability of the rechargeable battery.

16. The method of claim 10, wherein the state of charge is determined at least by the off-load voltage.

17. The method of claim 16, further comprising determining electrical properties of the rechargeable battery by comparing at least one of the charging voltage and the charging current occurring after expiration of the fixed time with at least one of the first family of characteristics and the second family of characteristics.

5. A method of determining a stratification of an electrolyte in rechargeable batteries, comprising:

determining a variation of at least one of a charging current and a charging voltage of the rechargeable battery occurring during charging of the rechargeable battery;

detecting a stratification of the electrolyte from an increased charging current consumption in the rechargeable battery as compared to an identical rechargeable battery without stratification when there is a fixed charging voltage variation or a reduced charging voltage when there is a fixed charging current variation;

determining at least one characteristic value from the variation of at least one of the charging voltage and the variation of the charging current under comparable boundary conditions for a rechargeable battery without stratification with even acid density distribution of the electrolyte;

comparing the at least one characteristic value with at least one characteristic value established under comparable boundary conditions for identical rechargeable batteries, to determine the stratification;

determining a first family of characteristics for the charging current occurring after a fixed time in dependence on the state of charge and the temperature of a rechargeable battery without stratification by applying a fixed charging voltage to the rechargeable battery under predetermined states of charge and battery temperatures over the fixed time and recording the charging current occurring after expiration of the fixed time in dependence on the state of charge and the battery temperature, and

determining a stratification in the case of a rechargeable battery of the same type as the rechargeable battery by determining the state of charge and the battery temperature, applying the fixed charging voltage to the rechargeable battery over the fixed time and comparing the charging current after expiration of the fixed time with the characteristic value determined for a corresponding state of charge and a corresponding battery temperature from the family of characteristics.

6. The method of claim 5, further comprising applying a fixed charging voltage to the rechargeable battery over the fixed time while limiting the charging current to a fixed maximum charging current and comparing the charging voltage occurring after expiration of the fixed time to determine the stratification.

7. The method of claim 6, further comprising applying a fixed charging current to the rechargeable battery over the fixed time while limiting the charging voltage to a fixed maximum charging voltage and comparing the charging current occurring after expiration of the fixed time to determine the stratification.

13. The method of claim 5, further comprising determining a second family of characteristics for the charging current occurring after a fixed time in dependence on the state of charge and the temperature of a rechargeable battery with stratification by applying a fixed charging voltage to the rechargeable battery under predetermined states of charge and battery temperatures over the fixed time and recording the charging current occurring after expiration of the fixed time in dependence on the state of charge and the battery temperature.

18. A charging device for rechargeable batteries comprising:

a temperature sensor for measuring the battery temperature; and

a charge controller for carrying out a method comprising;

determining a variation of at least one of a charging current and a charging voltage occurring during charging of the rechargeable battery; and

detecting a stratification of the electrolyte from an increased charging current consumption in the rechargeable battery as compared to an identical rechargeable battery without stratification when there is a fixed charging voltage variation or a reduced charging voltage when there is a fixed charging current variation.

19. The charging device of claim 18 wherein the method further comprises:

determining at least one characteristic value from at least one of the variation of the charging voltage and the variation of the charging current under comparable boundary conditions for a rechargeable battery without stratification with even acid density distribution of the electrolyte; and

comparing the at least one characteristic value with the same characteristic value from a identical rechargeable second battery established under comparable boundary conditions to determine the stratification.

20. The charging device of claim 19 wherein the boundary conditions comprise at least one of the battery temperature and the off-load voltage of the battery.

21. The charging device of claim 19 wherein the method further comprises:

determining a first family of characteristics for the charging voltage occurring after a fixed time in dependence on the state of charge and the temperature of a rechargeable battery without stratification of the electrolyte by applying a fixed charging current to the rechargeable battery under predetermined states of charge and battery temperatures over the fixed time and recording the charging voltage occurring after expiration of the fixed time as a characteristic value in dependence on the state of charge and the battery temperature; and

determining a stratification in the case of a rechargeable battery of the same type as the rechargeable battery by determining the state of charge and the battery temperature, applying the fixed charging current to the rechargeable battery over the fixed time, and comparing the charging voltage occurring after expiration of the fixed time with the characteristic value determined for a corresponding state of charge and a corresponding battery temperature from the first family of characteristics.

22. The charging device of claim 19 wherein the method further comprises:

determining a first family of characteristics for the charging current occurring after a fixed time in dependence on the state of charge and the temperature of a rechargeable battery without stratification by applying a fixed charging voltage to the rechargeable battery under predetermined states of charge and battery temperatures over the fixed time and recording the charging current occurring after expiration of the fixed time in dependence on the state of charge and the battery temperature, and

determining a stratification in the case of a rechargeable battery of the same type as the rechargeable battery by determining the state of charge and the battery temperature, applying the fixed charging voltage to the rechargeable battery over the fixed time and comparing the charging current occurring after expiration of the fixed time with the characteristic value determined for a corresponding state of charge and a corresponding battery temperature from the family of characteristics.

23. The charging device of claim 22, further comprising applying a fixed charging voltage to the rechargeable battery over the fixed time while limiting the charging current to a fixed maximum charging current and comparing the charging voltage occurring after expiration of the fixed time to determine the stratification.

24. The charging device of claim 23, further comprising applying a fixed charging current to the rechargeable battery over the fixed time while limiting the charging voltage to a fixed maximum charging voltage and comparing the charging current occurring after expiration of the fixed time to determine the stratification.

25. The charging device of claim 21, further comprising determining a second family of characteristics for the charging voltage occurring after a fixed time in dependence on the state of charge and the temperature of a rechargeable battery with stratification by applying a fixed charging current to the rechargeable battery under predetermined states of charge and battery temperatures over the fixed time and recording the charging voltage occurring after expiration of the fixed time in dependence on the state of charge and the battery temperature.

26. The charging device of claim 25, further comprising determining a stratification in the case of a rechargeable battery of the same type as the rechargeable battery by comparing the charging voltage occurring after expiration of the fixed time with the second characteristic value determined for a corresponding state of charge and a corresponding battery temperature from the family of characteristics.

27. The charging device of claim 25, wherein the second family of characteristics is recorded with rechargeable batteries and conditions which represent a limit value for the serviceability of the rechargeable battery.

28. The charging device of claim 25, wherein the state of charge is determined at least by the off-load voltage.

29. The charging device of claim 27, further comprising determining electrical properties of the rechargeable battery by comparing at least one of the charging voltage and the charging current occurring after expiration of the fixed time with at least one of the first family of characteristics and the second family of characteristics.

30. The charging device of claim 22, further comprising determining a second family of characteristics for the charging current occurring after a fixed time in dependence on the state of charge and the temperature of a rechargeable battery with stratification by applying a fixed charging voltage to the rechargeable battery wider predetermined states of charge and battery temperatures over the fixed time and recording the charging current occurring after expiration of the fixed time in dependence on the state of charge and the battery temperature.

31. The charging device of claim 27, further comprising determining a stratification in the case of a rechargeable battery of the same type as the rechargeable battery by comparing the charging current occurring after expiration of the fixed time with the second characteristic value determined for a corresponding state of charge and a corresponding battery temperature from the family of characteristics.

32. The charging device of claim 27, wherein the second family of characteristics is recorded with rechargeable batteries and conditions which represent a limit value for the serviceability of the rechargeable battery.

33. The charging device of claim 27, wherein the state of charge is determined at least by the off-load voltage.

34. The charging device of claim 33, further comprising determining electrical properties of the rechargeable battery by comparing at least one of the charging voltage and the charging current occurring after expiration of the fixed time with at least one of the first family of characteristics and the second family of characteristics.