Energy management system for a vehicle

• US 7,688,022 B2
• Filed: 04/06/2006
• Issued: 03/30/2010
• Est. Priority Date: 02/17/2006
• Status: Active Grant

• Current Assignee: Lear Corporation
• Original Assignee: Lear Corporation
• Inventors: Alvarez-Troncoso, Ignacio, Roset, Josep Maria
• Primary Examiner(s): Tso; Edward
• Assistant Examiner(s): BOATENG, ALEXIS ASIEDUA
• Application Number:
  US11/278,883
• Publication Number:
  US 20070194747A1
• Time in Patent Office: 1,454 Days
• Field of Search: 320/104, 320/103, 320/134, 320/136, 320/135, 320/152, 320/162, 320/159, 320/148
• US Class Current: 320/104
• CPC Class Codes: B60R 16/03 for supply of electrical power to vehicle subsystems or for circuit arrangements for charging batteries H02J7/00
• CPC Class Codes: G01R 31/364 Battery terminal connectors with integrated measuring arrangements

Abstract

An energy management system and method for a vehicle monitors the state and/or condition of at least one energy storage device. A connection element is included that is adapted to connect to a first terminal of the energy storage device. A terminal body is included having a terminal connection point configured to connect to a second terminal of the energy storage device. At least one electrical shunt is also coupled to the terminal body and the connection element wherein the electrical shunt provides a path for the flow of current from the terminal connection point to the connection element. This system further includes an electrical circuit coupled to the shunt that is configured to determine predetermined parameters of the energy storage device based on the flow of current through the electrical shunt.

Claims

1. An energy management system for a vehicle having at least one energy storage device, the system comprising:

a connection element adapted to connect to a first terminal of the energy storage device;

a terminal body having a terminal connection point configured to connect to a second terminal of the energy storage device;

at least one electrical shunt coupled to the terminal body and the connection element, the electrical shunt providing a path for the flow of current from the terminal connection point to the connection element;

an electrical circuit coupled to the shunt, the electrical circuit being configured to determine predetermined parameters of the energy storage device based on the flow of current through the electrical shunt; and

wherein the at least one shunt includes at least two shunts configured to have substantially the same electrical resistance.

2. The system of claim 1, further comprising a fastening device for securing the electrical shunt and the connection element to the terminal body.

3. The system of claim 1, further comprising a thermal device coupled to the electrical circuit and the terminal body, the thermal device being configured to respond to the temperature of the terminal body for the electrical circuit to determine a temperature of the terminal body.

4. The system of claim 3, wherein the thermal device is a thermal resistor.

5. The system of claim 1, further comprising a connector coupled to the electrical circuit, the connector enabling the transmission of electrical signals to and from the energy management system.

6. The system of claim 1, wherein the shunt is coupled to the terminal body through the use of at least one notch on the terminal body that is configured to receive the shunt.

7. The system of claim 1, wherein the terminal body includes at least one projection on an outer portion of the terminal body for thermal dissipation.

8. The system of claim 1, wherein the electrical circuit is configured to determine a voltage and a temperature of the energy storage device and the electrical circuit determines the predetermined parameters of the energy storage device based on the voltage and the temperature of the energy storage device.

20. The system of claim 1 wherein the energy storage device is a single battery such that wherein each of the shunts are connected to the same battery.

9. A monitoring system for determining a parameter of an energy storage device used to provide power to one or more loads, the system comprising:

an electrically conducting terminal body having a fastening element configured to connect to a terminal of the energy storage device;

a shunt device having two separate, vertical shunts commonly terminating at a body portion, the two shunts being electrically connected to the terminal body and the body portion being electrically isolated from the terminal;

a connection element fastened directly to the body portion and in electrical communication with the one or more loads such that current flows from the terminal to the one or more loads by travelling through the terminal body and then through the two shunts and then through the body portion and finally through the connection element; and

an electrical circuit coupled to the shunt, the electrical circuit being configured to determine predetermined the parameter of the energy storage device based on the flow of current through the electrical shunt.

10. The system of claim 9 wherein the terminal body includes a vertical side wall having separate notches within which ends of the two separate shunts are journaled to electrically connect to the terminal body.

11. An energy management system for a vehicle having an energy source configured to distributed electrical energy to a load, the system comprising:

a shunt having a unitary, U-shaped structure with two, separate blades at a first end that commonly terminate at an opposite, second end;

a terminal connected to the energy source and shaped to support both of the first and second ends of the shunt;

an insulator between the terminal and the second end of the shunt, the insulator being shaped to electrically isolate the second end of the shunt from the terminal;

a bracket connected to the second end of the shunt, the bracket completing a current path between the energy source and the load, the current path limiting current flow between the energy source and load such that current originating from the energy source must sequentially flow through the terminal, through both blades included at the first end of the shunt, through the second end of the shunt, and finally through the bracket before reaching the load; and

a circuit supported by the terminal configured to measure a voltage drop across both the blades in order to parameters of the energy storage device as a function of current flow through the shunt.

12. The system of claim 11 wherein the terminal is U-shaped with a first leg extending away from a connection point to the energy storage device toward the first end of the shunt and a second leg extending away from the connection point toward the second end of the shunt.

13. The system of claim 12 wherein the first leg is shaped to include vertical notches that journal corresponding vertical ends of the blades.

14. The system of claim 13 wherein the second leg is shaped to support a flat, horizontal portion of the second end of the shunt at which the blades commonly terminate.

15. The system of claim 14 wherein a top side of the first leg is raised relative to a top side of the second leg.

16. The system of claim 15 wherein a top side of the first end of the shunt is planar with a top side of a second end of the shunt.

17. The system of claim 16 wherein the shunt includes a body portion dividing the vertical blades from the horizontal second end, the body portion extending above the top sides of the blades and the second end, the bracket being position above the second end and on a side below a top side of the body portion.

18. The system of claim 17 further comprising a fastener extending at least partially through and compressively securing each of the bracket, the insulator, the second end of the shunt, and the second leg of the terminal.

19. The system of claim 13 wherein the terminal includes projections on an outer side of the first leg proximately opposed to the notches to facilitate thermal dissipation.