Sheet material dispenser

• US 7,698,980 B2
• Filed: 07/24/2007
• Issued: 04/20/2010
• Est. Priority Date: 03/07/2002
• Status: Expired due to Term

• Current Assignee: GPCP IP Holdings LLC
• Original Assignee: Georgia-Pacific Consumer Products LP (KOCH Industries Incorporated)
• Inventors: Susi, Michael A., Morris, Andrew R.
• Primary Examiner(s): Ashley; Boyer D
• Assistant Examiner(s): Flores-Sánchez; Omar
• Application Number:
  US11/782,227
• Publication Number:
  US 20080011772A1
• Time in Patent Office: 1,001 Days
• Field of Search: 836/49, 836/48, 836/50, 836/14, 835/50, 835/643, 835/63, 225/39, 225/91, 225/15, 242/550, 242/564, 242/564.3, 242/563
• US Class Current: 83/648
• CPC Class Codes: A47K 10/36 with mechanical dispensing, roll switching or cutting devices
• CPC Class Codes: A47K 10/3612 with drive and pinch rollers
• CPC Class Codes: A47K 10/3625 with electronic control means
• CPC Class Codes: A47K 2010/3668 Detection of the presence of a user
• CPC Class Codes: A47K 2010/3881 with tearing edges having movable parts
• CPC Class Codes: B65H 35/10 from or with devices for breaking partially-cut or perforated webs, e.g. bursters
• CPC Class Codes: H03K 2017/9606 using one electrode only per touch switch
• CPC Class Codes: Y10T 225/12 With preliminary weakening
• CPC Class Codes: Y10T 225/205 With feed-out of predetermined length from work supply
• CPC Class Codes: Y10T 225/209 With feed-out of lead-end to aid initial grasping
• CPC Class Codes: Y10T 225/232 Plural supply sources
• CPC Class Codes: Y10T 225/238 With housing for work supply
• CPC Class Codes: Y10T 225/268 By resiliently engaging package ends or interior of core
• CPC Class Codes: Y10T 225/30 Breaking or tearing apparatus
• CPC Class Codes: Y10T 83/541 Actuation of tool controlled in response to work-sensing means
• CPC Class Codes: Y10T 83/8822 Edge-to-edge of sheet or web [e.g., traveling cutter]
• CPC Class Codes: Y10T 83/889 Tool with either work holder or means to hold work supply
• CPC Class Codes: Y10T 83/896 Rotatable wound package supply

Abstract

A powered dispenser for dispensing individual sheet segments from a continuous roll of sheet material provided with spaced tear lines comprises a powered feed mechanism, a releasable, powered drive mechanism, a powered transfer mechanism, a pair of web sensing sensors, a capacitive sensing system providing automatic sensitivity adjustment, and control circuitry. A dual power supply system provides a mechanical lock-out functionality, and the control system is protected from electrostatic build-up on the surface of the feed roller. The web sensor, and an antenna plate of the capacitive sensing system, are provided on respective printed circuit boards mounted in overlying relation. Utilizing signals received from the pair of web sensors and the capacitive sensing system, the control circuitry senses the presence of a user to activate the powered drive mechanism, and prevents further dispensing of the sheet material until a previously dispensed segment is separated from the roll. The web sensors detection of a leading edge of the sheet material initiates a predetermined interval of sheet material advancement providing a proper placement of successive tear lines. Various approaches may be utilized to accommodate inadvertent sheet “tabbing” scenarios. The web sensors, together with the control circuitry, are also used to detect the depletion, or absence, of a working roll of sheet material, whereupon the control circuitry controls the powered transfer mechanism to automatically transfer the web feed supply from a depleted working roll to a reserve roll. The powered transfer mechanism may include a motor driven transfer bar, or provide motor driven release of a spring biased transfer bar. Another arrangement allows for ready release of a roll core, and drop of the same into an open dispenser cover for removal.

Claims

1. A dispenser for dispensing flexible sheet material, comprising:

a feed mechanism;

a drive mechanism for selectively driving said feed mechanism;

a control device for controlling said drive mechanism;

a battery container for removably holding at least one battery for powering at least one of said drive mechanism and said control device; and

a power line input port connectable with a power line that supplies electrical power to at least one of said drive mechanism and said control device in lieu of said at least one battery only when said battery container is unloaded of said at least one battery.

2. A dispenser for dispensing flexible sheet material, comprising:

a feed mechanism;

a drive mechanism for selectively driving said feed mechanism;

a control device for controlling said drive mechanism;

a battery container for removably holding at least one battery for powering at least one of said drive mechanism and said control device; and

a power line input port to which may be connected to a removable power line that supplies electrical power to at least one of said drive mechanism and said control device in lieu of said at least one battery, said power line input port being disposed relative to said battery container such that said power line input port is physically inaccessible when said at least one battery is loaded in said battery container.

3. A dispenser for dispensing flexible sheet material, comprising:

a feed mechanism;

a drive mechanism for selectively driving said feed mechanism;

a control device for controlling said drive mechanism;

a battery container for removably holding at least one battery for powering at least one of said drive mechanism and said control device; and

a power line input port to which a power line may be connected to supply power to at least one of said drive mechanism and said control device in lieu of said at least one battery, said power line input port being arranged in relation to said battery container such that (1) when said battery container is loaded with said at least one battery to supply power to at least one of said drive mechanism and said control device, said line input port is prevented from being connected to said power line and (2) when said battery container is unloaded said power line input port is readily accessible for connection of a said power line;

wherein said power line input port is accessible only from within said battery container, such that when said battery container is loaded said at least one battery blocks access to said power line input port.

4. The dispenser of claim 3, wherein said power line input port is accessible only from within said battery container, such that when a said power line is connected to said power line input port said power line necessarily extends within said battery container and interferes with the loading of at least one of said batteries into said battery container.