Pressurized fluid reservoir for an infusion system

• US 7,704,230 B2
• Filed: 12/29/2005
• Issued: 04/27/2010
• Est. Priority Date: 12/29/2005
• Status: Active Grant

• Current Assignee: Ethicon Incorporated (Johnson & Johnson)
• Original Assignee: Ethicon Incorporated (Johnson & Johnson)
• Inventors: Nguyen, Steven, Lindh, David, Chatlynne, Etan, Cichocki, Frank
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): FLICK, JASON E
• Application Number:
  US11/321,699
• Publication Number:
  US 20070156103A1
• Time in Patent Office: 1,580 Days
• Field of Search: 604/132
• US Class Current: 604/132
• CPC Class Codes: A61M 39/24 Check- or non-return valves
• CPC Class Codes: A61M 39/26 Valves closing automatically on disconnecting the line and opening on reconnection thereof check valves A61M39/24
• CPC Class Codes: A61M 5/152 pressurised by contraction of elastic reservoirs containers for dispensing contents by contraction of an elastic bag provided therein, in general B65D83/0061

Abstract

A fluid reservoir for a medical infusion system includes an expandable elastomeric bladder defining a chamber for receiving and containing a volume of therapeutic substance and exerting pressure thereon to dispense the therapeutic substance from the bladder. The bladder has preferably a single port formed through the thickness thereof. A bi-directional valve is in fluid communication with the chamber of the elastomeric bladder and is used for filling the bladder chamber with the therapeutic substance and for connecting to a catheter assembly for dispensing the therapeutic substance to a patient undergoing treatment. The single port of the elastomeric bladder is connected to a medical grade flexible tubing, which is also connected to the bi-directional valve.

Claims

1. A fluid reservoir for an infusion system, which comprises:

an expandable elastomeric bladder defining a chamber for receiving and containing a volume of therapeutic substance and exerting pressure thereon;

a bi-directional valve in fluid communication with the chamber of the elastomeric bladder for receiving therapeutic substance for at least partially filling the chamber and for dispensing therapeutic substance therefrom; and

a flexible conduit extending between the elastomeric bladder and the bi-directional valve and defining a fluid passageway which is in fluid communication with the bi-directional valve and the chamber of the elastomeric bladder.

2. A fluid reservoir for an infusion system as defined by claim 1, wherein the elastomeric bladder has formed therein a single port through the thickness thereof, the single port being in fluid communication with the chamber, the flexible conduit, and the bi-directional valve.

3. A fluid reservoir for an infusion system as defined by claim 2, wherein the bi-directional valve includes a two-way luer check valve, the two-way luer check valve opening upon attachment of a filling syringe having a male luer end for receiving therapeutic substance from the syringe to at least partially fill the elastomeric bladder, and opening upon attachment to a catheter assembly having a catheter connector for dispensing therapeutic substance contained in the elastomeric bladder to the catheter assembly.

4. A fluid reservoir for an infusion system as defined by claim 2, wherein the flexible conduit comprises a flexible tube coupled to the elastomeric bladder and the bi-directional valve and defining a fluid passageway which is in fluid communication with the bi-directional valve, the single port and the chamber of the elastomeric bladder.

5. A fluid reservoir for an infusion system as defined by claim 1, wherein the elastomeric bladder includes a wall having a thickness of about 0.063 inches.

6. A fluid reservoir for an infusion system as defined by claim 5, wherein the elastomeric bladder has a length of about 3.5 inches.

7. A fluid reservoir for an infusion system as defined by claim 1, wherein the elastomeric bladder is formed of a medical grade silicone material having a hardness of about 30 Shore A durometer.

8. A fluid reservoir for an infusion system as defined by claim 1, wherein the elastomeric bladder is formed from a silicone elastomer having an elongation of about 900 percent, a tensile strength of about 1600 pounds per square inch, a hardness of about 30 Shore A durometer and a tear resistance of about 140 pounds per inch.

9. A fluid reservoir for an infusion system as defined by claim 1, wherein the elastomeric bladder is formed of a polymer rubber or latex material.

10. A fluid reservoir for an infusion system as defined by claim 2, which further comprises:

a protective housing, the protective housing defining an interior space in which the elastomeric bladder is situated, the elastomeric bladder being in the form of a cylindrical tube having a first open axial end and a second open axial end opposite the first open axial end;

a first adaptor being at least partially received by the first open axial end of the elastomeric bladder, the first adaptor having an outer surface and a recess formed circumferentially about the outer surface thereof, the first adaptor having a bore extending axially therethrough and being in fluid communication with the chamber of the elastomeric bladder, the first adaptor defining the single port of the elastomeric bladder;

a second adaptor being at least partially received by the second open axial end of the elastomeric bladder, the second adaptor having an outer surface and a recess formed circumferentially about the outer surface thereof, the second adaptor providing a fluidtight seal and effectively closing the second open axial end of the elastomeric bladder; and

first and second o-rings, the first o-ring being received by the recess formed in the first adaptor and engaging a portion of the elastomeric bladder at the first open axial end thereof, the second o-ring being received by the recess formed in the second adaptor and engaging a portion of the elastomeric bladder at the second open axial end thereof.

11. A fluid reservoir for an infusion system as defined by claim 10, which further comprises:

a first end cap, the first end cap being mounted on the protective housing, the first end cap having an opening formed through the thickness thereof, the first adaptor having a male plug extending through the first end cap opening for connection to the flexible conduit; and

a second end cap, the second end cap being mounted on the protective housing, the second end cap covering at least a portion of the second adaptor.

12. A fluid reservoir for an infusion system as defined by claim 1, wherein the elastomeric bladder is formed with a generally oblong shape in transverse cross-section and having a first width situated along a major axis and a second width situated along a minor axis disposed perpendicularly to the major axis, the first width being greater than the second width.

13. A fluid reservoir for an infusion system as defined by claim 12, wherein the elastomeric bladder includes a continuous wall surrounding the first and second widths thereof, the continuous wall having a first thickness at the first width of the elastomeric bladder, and a second thickness at the second width of the elastomeric bladder, the first thickness being greater than the second thickness to allow the elastomeric bladder to expand along the major axis greater than along the minor axis.

14. A fluid reservoir for an infusion system as defined by claim 1, wherein the elastomeric bladder includes a plurality of joining members, the joining members being spaced apart from one another and being co-parallelly arranged in a side-by-side relationship within the interior chamber of the elastomeric bladder, the joining members defining a series of adjacent fluid channels, the adjacent fluid channels being in fluid communication with each other.

15. A fluid reservoir for an infusion system as defined by claim 1, wherein the elastomeric bladder includes a plurality of expandable elongated tubes, each expandable elongated tube having at least a first open axial end, the tubes being arranged co-parallelly in a side-by-side relationship, and at least one manifold, the manifold being connected to the first open axial end of each of the expandable elongated tubes, the manifold defining a passageway which is in fluid communication with the expandable elongated tubes, the manifold being in fluid communication with the bi-directional valve.

16. A fluid reservoir for an infusion system as defined by claim 1, wherein the bi-directional valve includes a two-way luer check valve, the two-way luer check valve opening upon attachment of a filling syringe having a male luer end for receiving therapeutic substance from the syringe to at least partially fill the elastomeric bladder, and opening upon attachment to a catheter assembly having a catheter connector for dispensing therapeutic substance contained in the elastomeric bladder to the catheter assembly.

17. A fluid reservoir for an infusion system as defined by claim 1, which further comprises:

a protective housing, the protective housing defining an interior space in which the elastomeric bladder is situated, the flexible conduit having a first end adjacent the protective housing and a second end spaced from the protective housing, wherein the bi-directional valve is connected to the second end of the flexible conduit for spacing the bi-directional valve from the protective housing.

18. A fluid reservoir for an infusion system as defined by claim 1, wherein the therapeutic substance received by the chamber of the elastomeric bladder includes at least one of a gas and a liquid.

25. A fluid reservoir for an infusion system as defined by claim 1, which further comprises:

a protective housing defining an interior space in which the elastomeric bladder is situated, wherein the flexible conduit projects from the protective housing for spacing the bi-directional valve from the protective housing.

19. An infusion system, which comprises:

a fluid reservoir, the fluid reservoir including an expandable elastomeric bladder defining a chamber for receiving and containing a volume of therapeutic substance and exerting pressure thereon, a bidirectional valve in fluid communication with the chamber of the elastomeric bladder for receiving therapeutic substance for at least partially filling the chamber and for dispensing therapeutic substance therefrom, the elastomeric bladder having formed therein a single port through the thickness thereof, the single port being in fluid communication with the chamber and the bidirectional valve;

a flexible tube extending between the single port and the bidirectional valve; and

a catheter assembly, the catheter assembly including a conduit, and a catheter connector connected to the conduit and coupleable to the bidirectional valve of the fluid reservoir.

20. An infusion system as defined by claim 19, wherein the flexible tube spaces the bidirectional valve from the single port, and wherein the bidirectional valve includes a two-way luer check valve, the two-way luer check valve opening upon attachment of a filling syringe having a male luer end for receiving therapeutic substance from the syringe to at least partially fill the elastomeric bladder, and opening upon attachment to a catheter assembly having a catheter connector for dispensing therapeutic substance contained in the elastomeric bladder to the catheter assembly.

21. An infusion system as defined by claim 19, wherein the catheter assembly further includes a fluid flow restrictor in fluid communication with the conduit of the catheter assembly.

22. An infusion system as defined by claim 19, wherein the catheter assembly further includes a filter, the filter being in fluid communication with the conduit of the catheter assembly.

23. A method of delivering a therapeutic substance to a patient, which comprises the steps of:

filling a fluid reservoir through a bidirectional valve of the fluid reservoir with a therapeutic substance, the fluid reservoir including an expandable elastomeric bladder defining a chamber for receiving and containing a volume of the therapeutic substance and exerting pressure thereon, the bidirectional valve being in fluid communication with the chamber of the elastomeric bladder for receiving the therapeutic substance for at least partially filling the chamber and for dispensing therapeutic substance therefrom, the elastomeric bladder having formed therein a single port through the thickness thereof, the single port being in fluid communication with the chamber and the bidirectional valve, wherein the bidirectional valve is coupled with the single port of the elastomeric bladder via a flexible tube;

connecting a catheter assembly to the fluid reservoir, the catheter assembly including a conduit and a catheter connector connected to the conduit and coupleable to the bidirectional valve of the fluid reservoir, the catheter assembly and fluid reservoir connected thereto being fluid communicateable with a patient; and

dispensing therapeutic substance from the chamber of the elastomeric bladder of the fluid reservoir and through the catheter assembly to a patient.

24. A method of delivering a therapeutic substance to a patient as defined by claim 23, wherein the therapeutic substance received by the chamber of the elastomeric bladder and delivered to a patient includes at least one of a gas and a liquid.

26. A method of delivering a therapeutic substance to a patient as defined by claim 23, wherein the flexible tube spaces the bidirectional valve from the single port of the elastomeric bladder.