Method for determining state of charge of lead-acid batteries of various specific gravities

• US 7,705,564 B2
• Filed: 07/16/2008
• Issued: 04/27/2010
• Est. Priority Date: 01/31/2005
• Status: Expired due to Fees

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Singh, Harmohan N., Hoenig, Steven, Atehortua, Hector M., Palanisamy, Thirumalai G.
• Primary Examiner(s): Tso; Edward
• Assistant Examiner(s): BOATENG, ALEXIS ASIEDUA
• Application Number:
  US12/174,584
• Publication Number:
  US 20080272790A1
• Time in Patent Office: 650 Days
• Field of Search: 324/426, 324/427, 324/428, 320/134, 320/132, 320/135, 320/136, 320/137, 320/150, 320/152, 320/151, 320/156, 320/157, 320/149
• US Class Current: 320/132
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables
• CPC Class Codes: G01R 31/379 for lead-acid batteries
• CPC Class Codes: H01M 10/06 Lead-acid accumulators semi-lead accumulators H01M10/20
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

In accordance with various embodiments, there is a method for determining the state of charge of a battery. Various embodiments include the steps of determining the specific gravity of the battery and measuring an open circuit voltage of the battery at rest. The open circuit voltage at rest can be used to determine the battery state of charge from a correlation function dependent on the battery specific gravity.

Claims

1. An apparatus for determining a state of charge (SOG) of a lead-acid battery comprising:

a power supply;

a control module comprising an analog-to-digital converter, a digital-to-analog converter, and an electronics control system, wherein the control module controls the power supply to apply a current to a battery;

a control relay electrically connected to the power supply;

a sensor that detects at least one of a battery voltage response to a current ramp and an open circuit voltage at a rested state, the sensor electrically connected to the control relay; and

a processor, wherein the processor determines the specific gravity of the lead-acid battery by comparing the maximum battery voltage detected in the battery voltage response divided by a number of cells of the battery, to an SG_Lim, where the SG_Lim is an upper limit of the maximum measured battery voltage for a low specific gravity battery divided by the number of cells of the low specific gravity battery.

2. The apparatus of claim 1, wherein the control module controls application of the current ramp to the lead-acid battery.

4. The apparatus of claim 1, wherein the control module controls application of a charge/discharge cycle to the lead-acid battery.

5. The apparatus of claim 1, wherein the charge/discharge cycle comprises:

discharging the lead-acid battery to a predetermined cutoff voltage;

charging the lead-acid battery to a plurality of predetermined state of charge intervals;

measuring the rested state open circuit voltage of the lead-acid battery during charging at each of the plurality of predetermined state of charge intervals;

discharging the lead-acid battery to the plurality of predetermined state of charge intervals; and

measuring the rested state open circuit voltage during discharging of the lead-acid battery at each of the plurality of predetermined state of charge intervals.

3. An apparatus for determining a state of charge (SOG) of a lead-acid battery comprising:

a power supply;

a control module comprising an analog-to-digital converter, a digital-to-analog converter, and an electronics control system, wherein the control module controls the power supply to apply a current to a battery;

a control relay electrically connected to the power supply;

a sensor that detects at least one of a battery voltage response to a current ramp and an open circuit voltage at a rested state, the sensor electrically connected to the control relay; and

a processor configured to determine a specific gravity of the battery based on a maximum battery voltage detected in the battery voltage response and configured to determine the SOC of the lead-acid battery based on the rested state open circuit voltage and the specific gravity of the lead-acid battery, wherein the current ramp comprises;

a linearly increasing current to a predetermined limit; and

a linearly decreasing current after reaching the predetermined limit.

12. The apparatus of claim 3, wherein the control module controls application of the current ramp to the lead-acid battery.

13. The apparatus of claim 3, wherein the charge/discharge cycle comprises:

discharging the lead-acid battery to a predetermined cutoff voltage;

charging the lead-acid battery to a plurality of predetermined state of charge intervals;

measuring the rested state open circuit voltage of the lead-acid battery during charging at each of the plurality of predetermined state of charge intervals;

discharging the lead-acid battery to the plurality of predetermined state of charge intervals; and

measuring the rested state open circuit voltage during discharging of the lead-acid battery at each of the plurality of predetermined state of charge intervals.

6. A computer readable medium for determining a state of charge of a battery, the computer readable medium comprising:

program code for applying a current to a battery at a rested state;

program code for measuring an open circuit voltage in response to the current;

program code for determining the state of charge from the open circuit voltage and a correlation function, wherein the correlation function depends on the specific gravity of the lead-acid battery;

program code for applying a current ramp to the battery;

program code for measuring a battery voltage response;

program code for detecting as points;

program code for calculating a maximum voltage battery cell of the battery; and

program code for comparing a maximum battery voltage detected in the battery voltage response divided by the number of cells of the battery, to an SG_Lim, where the SG_Lim is an upper limit of a maximum measured battery voltage of a low specific gravity battery divided by the number of cells of the low specific gravity battery.

7. The computer readable medium of claim 6, wherein the specific gravity is about 1.28 and wherein the correlation function is:

SOC=((OCV per cell/0.20)−

9.55)×

100.

8. The computer readable medium of claim 6, wherein the specific gravity is about 1.30 and wherein the correlation function is:

SOC_H=((OCV per cell/0.12)−

16.75)×

100.

9. The computer readable medium of claim 6, wherein the program code for applying the current ramp to the battery comprises program code for applying:

a linearly increasing current to a predetermined limit; and

a linearly decreasing current after reaching the predetermined limit.

10. The computer readable medium of claim 6, further comprising program code for indicating the specific gravity of the battery.

11. The computer readable medium of claim 6, further comprising program code for indicating the state of charge of the battery.