Nanostructured antennas and methods of manufacturing same

• US 7,714,798 B2
• Filed: 11/03/2006
• Issued: 05/11/2010
• Est. Priority Date: 11/04/2005
• Status: Active Grant

• Current Assignee: Nanocomp Technologies Inc. (Huntsman Corporation)
• Original Assignee: Nanocomp Technologies Inc. (Huntsman Corporation)
• Inventors: Lashmore, David S., Antoinette, Peter
• Primary Examiner(s): CHEN, SHIH CHAO
• Application Number:
  US11/592,894
• Publication Number:
  US 20070257859A1
• Time in Patent Office: 1,285 Days
• Field of Search: 343/702, 343/893, 343/897
• US Class Current: 343/897
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: D01F 9/127 by thermal decomposition of hydrocarbon gases or vapours or other carbon-containing compounds in the form of gas or vapour, e.g. carbon monoxide, alcohols
• CPC Class Codes: D01F 9/133 Apparatus therefor
• CPC Class Codes: H01Q 1/085 Flexible aerials; Whip aerials with a resilient base
• CPC Class Codes: Y10T 29/49016 Antenna or wave energy "plumbing" making

Abstract

An antenna for the transmission and reception of electromagnetic radiation is provided. The antenna includes a body portion, which can be flexible to permit incorporation of the antenna into a material. The antenna also includes an aggregate of extended length nanotubes along the body portion, and a plurality of contact points between adjacent nanotubes to permit transmission of electromagnetic radiation, while reducing resistivity along the antenna at a high frequency, for example, above 100 MHz. A method of manufacturing an antenna is also provided.

Claims

1. An antenna comprising:

a body portion;

an aggregate of extended length nanotubes along the body portion; and

a plurality of contact points between adjacent nanotubes to permit transmission of electromagnetic radiation while reducing resistivity at a high frequency.

2. An antenna as set forth in claim 1, wherein the body portion is flexible to permit weaving or embedding of the antenna into fabric, cloth or any other materials.

3. An antenna as set forth in claim 1, wherein the body portion has a design that includes one of an elongated shape, a loop shape, any geometric shape, or a combination thereof.

4. An antenna as set forth in claim 1, wherein the aggregate has a length ranging from a few nanometers to a over 1 meter or more.

5. An antenna as set forth in claim 1, wherein the extended nanotubes in the aggregate has a length ranging from about a few nanometers to over 40 centimeters or more.

6. An antenna as set forth in claim 1, wherein the nanotubes in the aggregate are formed by a plurality of relatively short length nanotubes bonded in series to one another.

7. An antenna as set forth in claim 1, wherein the nanotubes in the aggregate have relatively high current carrying capacity.

8. An antenna as set forth in claim 1, wherein the nanotubes in the aggregate have the ability to transmit and receive high frequency electromagnetic radiation.

9. An antenna as set forth in claim 8, wherein the electromagnetic radiation has a frequency above 100 MHz.

10. An antenna as set forth in claim 1, wherein the nanotubes in the aggregate can enhance ballistic conduction, so as to be substantially sensitive to low-level electromagnetic radiation.

11. An antenna as set forth in claim 1, wherein the nanotubes in the aggregate can suppress surface currents, so as to minimize signal distortion.

12. An antenna as set forth in claim 1, wherein the nanotubes in the aggregate can minimize thermal signature during reception and transmission of electromagnetic radiation.

13. An antenna as set forth in claim 1, wherein the nanotubes in the aggregate can withstand a corrosive environment.

14. An antenna as set forth in claim 1, wherein the nanotubes in the aggregate include a catalyst particle from which they were formed.

15. An antenna as set forth in claim 14, wherein the aggregate has properties.

16. An antenna as set forth in claim 1, wherein the nanotubes in the aggregate are without a catalyst particle from which they were formed.

17. An antenna as set forth in claim 1, wherein a plurality of aggregates form an array on the body portion.

18. An antenna as set forth in claim 17, wherein the array can be tuned to transmit and receive electromagnetic radiation at different frequencies.

19. An antenna as set forth in claim 1, further including a resin material to maintain integrity of the aggregate.

20. An antenna as set forth in claim 19, wherein the resin material includes one of a RESOL resin, furfuryl alcohol, a polyamide resin, an epoxy resin, Krayton resin, polyethylene resin, polyaryletherketone resin, or a combination thereof.

21. An antenna as set forth in claim 1 designed for use as a sensor.

22. A method for manufacturing an antenna, the method comprising:

providing a plurality of extended length nanotubes;

aggregating the plurality of nanotubes, so as to provide a plurality of contact points between adjacent nanotubes to permit transmission of electromagnetic radiation while reducing resistivity at high frequency; and

manipulating the aggregate into a desirable shape for use as an antenna.

23. A method as set forth in claim 22, wherein the step of providing includes generating the extended length nanotubes using Chemical Vapor Deposition (CVD).

24. A method as set forth in claim 22, wherein the step of providing includes maintaining at one end of the nanotube a catalyst particle from which the nanotube grew.

25. A method as set forth in claim 22, wherein the step of providing includes removing from the one end of the nanotube a catalyst particle from which the nanotube grew.

26. A method as set forth in claim 22, wherein the step of aggregating includes spinning the plurality of nanotubes into a yarn.

27. A method as set forth in claim 22, wherein the step of aggregating includes pulling the plurality of nanotubes into a tow.

28. A method as set forth in claim 22, wherein the step of aggregating includes arranging the plurality of nanotubes in an array on a surface.

29. A method as set forth in claim 22, wherein the step of aggregating includes allowing adjacent nanotubes to interact with one another through intermolecular forces to maintain the integrity of the aggregate.

30. A method as set forth in claim 22, wherein the step of manipulating includes one of molding, twisting, pulling, coiling, stretching, tugging, shrinking, intertwining, flexing, any other methods of shaping, or a combination thereof.

31. A method as set forth in claim 22, further including:

treating the aggregate of nanotubes with a resin material;

placing the treated aggregate in an inert atmosphere; and

exposing the treated aggregate to a temperature range of from about 1000°

C. to about 1500°

C. to transform the treated aggregate into a malleable mass.

32. A method as set forth in claim 31, wherein the step of treating includes one of dispersing or infiltrating the resin material throughout the aggregate.

33. A method as set forth in claim 31, wherein the step of treating includes one of spraying, blotting, coating, or dipping.

34. A method as set forth in claim 31, wherein, in the step of treating, the resin material includes one of a RESOL resin, furfuryl alcohol, a polyamide resin, an epoxy resin, Krayton resin, polyethylene resin, polyaryletherketone resin, or a combination thereof.

35. A method as set forth in claim 31, wherein, in the step of placing, the inert atmosphere includes argon, helium, or other inert gases.

36. A method as set forth in claim 31, wherein the step of exposing includes raising the temperature at a rate of from less than 1°

C to about 1°

C. per minute.

37. A method as set forth in claim 31, further including subjecting the malleable mass to a final ramp temperature up to about 1500°

C.

38. A method as set forth in claim 22, further including weaving the aggregate to form a fabric or cloth.

39. A method as set forth in claim 22, further using the aggregate as one of a sensor, a waveguide, or an antenna array.

40. A method as set forth in claim 22, further including embedding the aggregate into another material, including one of textiles, cloths, threads, fabrics, clothing, tents, vehicle covers, blankets, prepegs, tapes, tows, exterior linings, epoxy fiber glass, carbon fibers, metals, or metal alloys.

41. A method as set forth in claim 22, further including using the antenna to transmit and receiving electromagnetic radiation at frequencies above 100 MHz.