Lighting device and method of making
First Claim
1. A lighting device, comprising:
- at least one solid state light emitter;
at least a first electrode and a second electrode, said first electrode and said second electrode each being electrically connected to said solid state light emitter;
an encapsulant element that defines part of an outer surface of said lighting device, at least one region of said encapsulant element comprising at least one silicone compound and extending to said outer surface of said lighting device;
at least one supporting region, at least a portion of said first electrode being surrounded by said supporting region; and
a reflective element, said solid state light emitter being mounted on said reflective element,said encapsulant element and said at least one supporting region together defining said outer surface of said lighting device, said outer surface of said lighting device substantially encompassing said solid state light emitter.
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Accused Products
Abstract
A lighting device comprises a solid state light emitter, first and second electrodes connected to the emitter, an encapsulant region comprising a silicone compound and a supporting region. The encapsulant region extends to an external surface of the lighting device. At least a portion of the first electrode is surrounded by the supporting region. The encapsulant region and the supporting region together define an outer surface which substantially encompasses the emitter. A method of making a lighting device, comprises electrically connecting first and second electrodes to an emitter; inserting the emitter into mold cavity; inserting an encapsulant composition comprising a one silicone compound; and then inserting a second composition to substantially surround at least a portion of the first electrode.
119 Citations
18 Claims
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1. A lighting device, comprising:
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at least one solid state light emitter; at least a first electrode and a second electrode, said first electrode and said second electrode each being electrically connected to said solid state light emitter; an encapsulant element that defines part of an outer surface of said lighting device, at least one region of said encapsulant element comprising at least one silicone compound and extending to said outer surface of said lighting device; at least one supporting region, at least a portion of said first electrode being surrounded by said supporting region; and a reflective element, said solid state light emitter being mounted on said reflective element, said encapsulant element and said at least one supporting region together defining said outer surface of said lighting device, said outer surface of said lighting device substantially encompassing said solid state light emitter. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 15)
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9. A method of making a lighting device, comprising:
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electrically connecting at least first and second electrodes to a solid state light emitter to form a light emitter element, said solid state light emitter being mounted on a reflective element; inserting said light emitter element into a region located within a space defined by a mold cavity; inserting into a first portion of said space an encapsulant composition comprising at least one silicone compound; and then inserting into a second portion of said space a supporting region forming composition, whereby said supporting region forming composition substantially surrounds at least a portion of said first electrode, whereby at least a portion of an outer surface of said at least one encapsulant composition and at least a portion of an outer surface of said at least one supporting region forming composition together define a combined encapsulant-supporting region outer surface which substantially encompasses said solid state light emitter. - View Dependent Claims (10, 11, 12, 13, 14, 16)
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17. A lighting device, comprising:
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at least one solid state light emitter; at least a first electrode and a second electrode, said first electrode and said second electrode each being electrically connected to said solid state light emitter; an encapsulant element that defines part of an outer surface of said lighting device, at least one region of said encapsulant element comprising at least one silicone compound and extending to said outer surface of said lighting device; at least one supporting region, at least a portion of said first electrode being surrounded by said supporting region; and a cup comprising sidewalls extending to a lip portion, said solid state light emitter being mounted in said cup, said encapsulant element and said at least one supporting region together defining said outer surface of said lighting device, said outer surface said lighting device substantially encompassing said solid state light emitter, said encapsulant element and said supporting region abutting each other substantially along a plane, said plane being adjacent to said lip portion of said cup. - View Dependent Claims (18)
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Specification