Baluster lighting assembly and method

• US 7,722,207 B2
• Filed: 06/01/2007
• Issued: 05/25/2010
• Est. Priority Date: 06/01/2007
• Status: Active Grant

• Current Assignee: Creative Industries LLC
• Original Assignee: Creative Industries LLC
• Inventors: Bennette, Richard G
• Primary Examiner(s): O'Shea; Sandra L
• Assistant Examiner(s): ZETTL, MARY E
• Application Number:
  US11/809,744
• Publication Number:
  US 20080298049A1
• Time in Patent Office: 1,089 Days
• Field of Search: 362145-147, 362/223, 362/576, 362/151, 362/152, 362/431, 362/800, 362/217.04, 362/217.1, 362/217.14, 362/222, 359/591, 52/28, 528/32
• US Class Current: 362/146
• CPC Class Codes: E04F 2011/1872 illuminated
• CPC Class Codes: F21V 21/002 making direct electrical contact, e.g. by piercing F21V21/35 takes precedence
• CPC Class Codes: F21V 23/06 the elements being coupling devices , e.g. connectors
• CPC Class Codes: F21V 33/006 General building constructions or finishing work for buildings, e.g. roofs, gutters, stairs or floors; Garden equipment; Sunshades or parasols
• CPC Class Codes: F21W 2111/08 for handles or handrails
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A baluster lighting assembly and method using illuminated intermediate baluster members in which balusters or pickets can be adjustably spaced along a power cord. A plurality of light sources mounted in each of a plurality of balusters or pickets are electrically connected to a power cable through connector housings mounted in each of the balusters or pickets. Each connector housing includes pierce connectors for penetrating the insulation of the power cable and coming into electrical, non-shorting contact with the power cable'"'"'s live and ground wires along any selected location of the power cable.

Claims

1. A baluster light assembly comprising:

a plurality of positionable balusters or pickets, each having an intermediate baluster member located in a midsection of the baluster;

a plurality of light sources mounted in each of the balusters or pickets in a manner that channels light toward the intermediate baluster member;

an insulated power cable operable to be strung between the balusters or pickets to supply power to the light sources;

a plurality of power tap connectors adapted to be mounted to one of the ends of each of the balusters or pickets, each power tap connector having;

a base member;

a cap member operable to mate with the base member;

pierce connectors mounted in the base member operable to pierce the insulation of the insulated power cable along any selected location of the insulated power cable; and

wherein the base member and cap member are sized, spaced, and configured to press-fit the insulated power cable onto the pierce connectors and to tightly enclose the insulated power cable along any selected location of the power cable; and

wires connecting the pierce connectors of each connector housing to a corresponding light source.

2. The baluster lighting assembly of claim 1, wherein the cap member is hingedly connected to the base member.

3. A balustrade light assembly comprising:

a plurality of positionable balusters with an upper end adapted for attachment to an upper rail and a lower end adapted for attachment to a lower rail;

each baluster including an interior passageway extending vertically from the upper or lower end;

a plurality of light sources mounted in the interior passageway of the balusters;

an insulated power cable operable to be strung along the upper and lower rail to and between each baluster to supply power to each light source; and

power tap connectors for each baluster, each power tap connector;

(a) being adapted to be mounted to the upper or lower rail;

(b) being adapted to securely mount and electrically tap the insulated power cable; and

(c) having an insertion portion sized to securely but removably mount the insertion portion of the connector into the interior passageway of the baluster.

4. The balustrade lighting assembly of claim 3, further comprising for each baluster:

an upper baluster section;

a lower baluster section;

a light-scattering or light-diffusing intermediate baluster member located in a midsection of the baluster;

a central portion connecting the upper baluster section to the lower baluster section and encompassing the light-scattering or light-diffusing intermediate baluster member; and

a channel for channeling light from a light source mounted inside the baluster to the light-scattering or light-diffusing intermediate baluster member.

5. The balustrade lighting assembly of claim 4, wherein the intermediate baluster member comprises a glass sphere.

6. The balustrade lighting assembly of claim 4, wherein the channel comprises a reflective surface of a hollow passageway inside the upper or lower baluster section.

7. The balustrade lighting assembly of claim 4, further comprising, for each baluster, a light rod assembly that includes the light source, that is operable to be inserted into the upper or lower baluster section, that is operable to connect to a corresponding power tap connector mounted at one end of the upper or lower baluster section, and that is operable to extend substantially all the way from the power tap connector to an opposite end of the upper or lower baluster section, in close proximity to the light-diffusing piece.

8. The balustrade lighting assembly of claim 3, wherein the power tap connectors further comprise:

pierce connectors operable to pierce the insulation of the insulated power cable along any selected location of the insulated power cable; and

wires connecting the pierce connectors of each connector housing to a corresponding light source.

9. The balustrade lighting assembly of claim 8, wherein the insertion portion is sized and shaped to be press-fitted into a corresponding hollow baluster section.

10. The balustrade lighting assembly of claim 9, wherein the light source comprises a light emitting diode protruding out of the insertion portion.

11. The balustrade lighting assembly of claim 10, wherein the insertion portion is molded around the wires connecting the light emitting diode to the pierce connectors.

12. The balustrade lighting assembly of claim 9, wherein the insulated power cable is a ribbon cable.

13. The balustrade lighting assembly of claim 8, wherein each power tap connector comprises a base member and a cap member.

14. The balustrade lighting assembly of claim 13, wherein the cap member is hingedly connected to the base member.

15. The balustrade lighting assembly of claim 13, wherein the base member and cap member are sized, spaced, and configured to press-fit the insulated power cable onto the pierce connectors and to tightly enclose the insulated power cable along any selected location of the power cable.

16. A baluster light assembly comprising:

a plurality of positionable balusters, each baluster including a hollow section;

a plurality of light sources mounted in the hollow sections;

an insulated power cable operable to be strung between the balusters to supply power to the light sources;

a plurality of power tap connectors adapted to be mounted to an end of each of the balusters, each power tap connector including pierce connectors operable to pierce the insulation of the insulated power cable along any selected location of the insulated power cable; and

wires connecting the pierce connectors of each connector housing to a corresponding light source.

17. The baluster lighting assembly of claim 16, wherein the insulated power cable is a ribbon cable.

18. The baluster lighting assembly of claim 16, wherein each power tap connector comprises a base member and a cap member.

19. The baluster lighting assembly of claim 18, wherein the cap member is hingedly connected to the base member.

20. The baluster lighting assembly of claim 18, wherein the base member and cap member are sized, spaced, and configured to press-fit the insulated power cable onto the pierce connectors and to tightly enclose the insulated power cable along any selected location of the power cable.

21. A method of lighting a positionable baluster comprising the steps of:

connecting a power tap connector to an upper or lower balustrade rail;

mounting an insulated power cable into the power tap connector;

connecting the power tap connector to a light source;

inserting the light source into a vertical passageway of the baluster, and mounting the power tap connector to the end of the baluster, wherein the vertical passageway is configured to channel light toward an intermediate baluster member so that widely scatters or diffuses channeled light away from the baluster; and

supplying power through the insulated power cable to the baluster to supply power to the light source.

22. The method of claim 21 of lighting a baluster, the method further comprising the step of:

mounting the intermediate baluster member between an upper baluster section and a lower baluster section of the baluster.

23. The method of claim 21 of lighting a baluster, wherein the intermediate baluster member comprises:

and glass sphere.

24. The method of claim 21 of lighting a baluster, wherein the vertical passageway of the baluster has a reflective surface to channel light from a light source mounted inside the baluster to the intermediate baluster member.

25. The method of claim 21 of lighting a baluster, the method further comprising the steps of:

inserting a light rod assembly that includes the light source into the vertical passageway; and

connecting the light rod assembly to the power tap connector;

wherein the light rod assembly extends substantially all the way from the connector housing to an opposite end of one of the baluster sections in close proximity to the intermediate baluster member.

26. The method of claim 21 of lighting a baluster, the method further comprising the step of:

piercing the insulation of the insulated power cable along any selected location of the insulated power cable with pierce connectors in the power tap connector.

27. The method of claim 26 of lighting a baluster, the method further comprising the step of:

press fitting the power tap connector into a corresponding hollow baluster section.

28. The method of claim 26 of lighting a baluster, wherein the power tap connector has an insertion portion that is molded around wires connecting a light emitting diode to pierce connectors in the power tap connector.

29. The method of claim 21 of lighting a baluster, wherein the light source comprises a light emitting diode.