Apparatus and methods for automated handling and embedding of tissue samples

• US 7,722,810 B2
• Filed: 12/13/2004
• Issued: 05/25/2010
• Est. Priority Date: 09/26/2002
• Status: Active Grant

• Current Assignee: Biopath Automation, LLC
• Original Assignee: Biopath Automation, LLC
• Inventors: Quam, Rebeccah P., Allen, Douglas P., VanHoose, Ernest D., Turner, Jonathan E., Kuisick, Keith A., Hughes, Kenneth E., Robinson, Cecil R., Huddleston, Matthew J., Williamson, Warren P. IV, Ward, Thomas J., DiNovo, Dominic P., Keller, George A.
• Primary Examiner(s): Nagpaul; Jyoti
• Application Number:
  US11/010,773
• Publication Number:
  US 20050226770A1
• Time in Patent Office: 1,989 Days
• Field of Search: 422 63- 67, 422 99-100, 436/176, 436/180, 435/283.1, 435/284.1
• US Class Current: 422/63
• CPC Class Codes: G01N 1/36 Embedding or analogous mounting of samples
• CPC Class Codes: G01N 2001/366 Moulds; Demoulding
• CPC Class Codes: G01N 35/00732 Identification of carriers, materials or components in automatic analysers
• CPC Class Codes: Y10T 436/2525 Stabilizing or preserving
• CPC Class Codes: Y10T 436/2575 Volumetric liquid transfer

Abstract

An automated machine for handling and embedding tissue samples contained on microtome sectionable supports. The machine includes an input member configured to hold a plurality of the microtome sectionable supports prior to a tissue embedding operation. An output member is configured to hold a plurality of the microtome sectionable supports after the tissue embedding operation. A cooling unit is configured to hold at least one of the microtome sectionable supports during the tissue embedding operation. A motorized carrier assembly is mounted for movement and configured to hold at least one of the microtome sectionable supports. The carrier assembly moves the support from the input member to the cooling unit and, finally, to the output member. A dispensing device dispenses an embedding material onto the microtome sectionable support and at least one tissue sample carried by the microtome sectionable support during the embedding operation.

Claims

1. An automated machine for embedding tissue samples on respective microtome sectionable supports, comprising:

an input member configured to hold a plurality of the microtome sectionable supports prior to a tissue embedding operation;

an output member configured to hold a plurality of the microtome sectionable supports after the tissue embedding operation;

a plurality of cooling units each including a mold configured to hold at least one of the microtome sectionable supports during the tissue embedding operation;

a motorized carrier assembly mounted for movement and configured to hold at least one of the microtome sectionable supports and move the one support from said input member to one of said cooling units to said output member;

a dispenser operating to dispense an embedding material respectively onto the microtome sectionable supports and at least one tissue sample carried by each of the microtome sectionable supports and into the molds during the embedding operation; and

at least one heater, said at least one heater coupled to at least one of said input member or the molds for heating the microtome sectionable supports.

2. The automated machine of claim 1, wherein each of said cooling units include at least one TEC.

3. The automated machine of claim 1, wherein the microtome sectionable support is received within a frame and is movable between a first position within the frame and a second position in which the embedded tissue sample is exposed for sectioning in a microtome, and the automated machine further comprises:

a staging device operative to move the support from the first position to the second position.

4. The automated machine of claim 3, further comprising a support assembly operatively coupled to a motor, the support assembly further coupled to said staging device and said dispenser, whereby the motor and support assembly are used to move said staging device and said dispenser together between the plurality of cooling units.

5. The automated machine of claim 1, further comprising:

a sensor operative to detect an amount of the embedding material dispensed onto the microtome sectionable support by said dispenser.

6. The automated machine of claim 1, wherein the input member comprises an elongate basket configured to hold and dispense a plurality of the microtome sectionable supports.

7. The automated machine of claim 6, wherein said elongate basket includes a dispensing opening and the machine further comprises:

a positioning device configured to urge the microtome sectionable supports toward said dispensing opening.

8. The automated machine of claim 1, wherein the embedding material comprises paraffin, and the machine further comprises:

a reservoir coupled in fluid communication with said dispenser and configured to hold and heat the paraffin in a liquified form.

9. The automated machine of claim 1, wherein said carrier further comprises a pair of fingers configured to grip opposite sides of one of the microtome sectionable supports.

10. The automated machine of claim 1, further comprising:

a cabinet structure having an interior containing said cooling units, said motorized carrier assembly and said dispenser,

wherein said input member and said output member may be opened from outside said cabinet structure to allow the microtome sectionable supports to be loaded into the input member and, after embedding of the tissue samples, unloaded from the output member.

11. The automated machine of claim 10, wherein the input member comprises a hinged door.

12. The automated machine of claim 1, wherein said at least one heater further comprises:

respective heaters coupled to corresponding ones of said molds.

13. The automated machine of claim 12, wherein each one of the heaters is respectively incorporated into a corresponding one of said cooling units.

14. The automated machine of claim 1, wherein said at least one heater is coupled to said input member.

15. An automated machine for embedding tissue samples on respective microtome sectionable supports, comprising:

an input member configured to hold a plurality of the microtome sectionable supports prior to a tissue embedding operation;

an output member configured to hold a plurality of the microtome sectionable supports after the tissue embedding operation;

a plurality of cooling units each including a mold configured to hold at least one of the microtome sectionable supports during the tissue embedding operation;

a motorized carrier assembly mounted for movement and configured to hold at least one of the microtome sectionable supports and move the one support from said input member to one of said cooling units to said output member;

a dispenser operating to dispense an embedding material respectively onto the microtome sectionable supports and at least one tissue sample carried by each of the microtome sectionable supports during the embedding operation at least one heater, said at least one heater coupled to at least one of said input member or the molds for heating the microtome sectionable supports;

a first mold and a second mold thermally coupled with each cooling unit, said first mold being configured to receive a first microtome sectionable support and said second mold being configured to receive a second microtome sectionable support having a configuration different than the first microtome sectionable support; and

a sensor operative to detect the respective configurations of the first and second microtome sectionable support;

wherein said carrier assembly transports one of the microtome sectionable supports to either said first mold or said second mold depending on the configuration of the microtome sectionable support detected by said sensor.

16. An automated machine for embedding tissue samples on respective microtome sectionable supports, comprising:

a perforate input member configured to hold a plurality of the microtome sectionable supports prior to a tissue embedding operation, said perforate input member further constructed for receipt in a tissue processing machine and capable of resisting degradation from procedures used to fix and process the tissue in the tissue processing machine;

an output member configured to hold a plurality of the microtome sectionable supports after the tissue embedding operation;

a cooling unit including a mold configured to hold at least one of the microtome sectionable supports during the tissue embedding operation;

a motorized carrier assembly mounted for movement and configured to hold at least one of the microtome sectionable supports and move the one support from said input member to said cooling unit to said output member;

a dispenser operating to dispense an embedding material respectively onto the microtome sectionable supports and at least one tissue sample carried by each of the microtome sectionable supports during the embedding operation; and

at least one heater, said at least one heater coupled to at least one of said input member or said mold for heating the microtome sectionable supports.

17. The automated machine of claim 16, wherein said cooling units include a TEC.

18. The automated machine of claim 16, wherein the microtome sectionable support is received within a frame and is movable between a first position within the frame and a second position in which the tissue sample is exposed for sectioning in a microtome, and the automated machine further comprises:

a staging device operative to move the support from the first position to the second position.

19. The automated machine of claim 18, wherein said staging device includes said dispenser.

20. The automated machine of claim 16, further comprising:

a sensor operative to detect an amount of the embedding material dispensed onto the microtome sectionable support by said dispenser.

21. The automated machine of claim 16, wherein the input member comprises an elongate basket configured to hold and dispense the microtome sectionable supports.

22. The automated machine of claim 21, wherein said elongate basket includes a dispensing opening and the machine further comprises:

a positioning device configured to urge the microtome sectionable supports toward said dispensing opening.

23. The automated machine of claim 16, wherein the embedding material comprises paraffin, and the machine further comprises:

a reservoir coupled in fluid communication with said dispenser and configured to hold and heat the paraffin in a liquified form.

24. The automated machine of claim 16, wherein said carrier further comprises a pair of fingers configured to grip opposite sides of one of the microtome sectionable supports.

25. The automated machine of claim 16, further comprising:

a cabinet structure having an interior containing said cooling unit, said motorized carrier assembly and said dispenser,

wherein said input member and said output member may be opened from outside said cabinet structure to allow the microtome sectionable supports to be loaded into the input member and, after embedding of the tissue samples, unloaded from the output member.

26. The automated machine of claim 25, wherein the input member comprises a hinged door.

27. The automated machine of claim 16, wherein said at least one heater is coupled to said mold.

28. The automated machine of claim 27, wherein said at least one heater is incorporated into said cooling unit.

29. The automated machine of claim 16, wherein said at least one heater is coupled to said perforated input member.

30. An automated machine for embedding tissue samples on respective microtome sectionable supports, comprising:

a perforate input member configured to hold a plurality of the microtome sectionable supports prior to a tissue embedding operation, said perforate input member further constructed for receipt in a tissue processing machine and capable of resisting degradation from procedures used to fix and process the tissue in the tissue processing machine;

an output member configured to hold a plurality of the microtome sectionable supports after the tissue embedding operation;

a cooling unit including a mold configured to hold at least one of the microtome sectionable supports during the tissue embedding operation;

a motorized carrier assembly mounted for movement and configured to hold at least one of the microtome sectionable supports and move the one support from said input member to said cooling unit to said output member;

a dispenser operating to dispense an embedding material respectively onto the microtome sectionable supports and at least one tissue sample carried by each of the microtome sectionable supports during the embedding operation at least one heater, said at least one heater coupled to at least one of said input member or the molds for heating the microtome sectionable supports;

a first mold and a second mold thermally coupled with said cooling unit, said first mold being configured to receive a first microtome sectionable support and said second mold being configured to receive a second microtome sectionable support having a configuration different than the first microtome sectionable support; and

a sensor operative to detect the respective configurations of the first and second microtome sectionable supports;

wherein said carrier assembly transports one of the microtome sectionable supports to either said first mold or said second mold depending on the configuration of the microtome sectionable support detected by said sensor.

31. An automated machine for embedding tissue samples on respective microtome sectionable supports, wherein each microtome sectionable support is received within a frame and is movable between a first position within the frame and a second position in which the tissue sample is exposed for sectioning in a microtome, the automated machine comprising:

an input member configured to hold a plurality of the microtome sectionable supports prior to a tissue embedding operation;

an output member configured to hold a plurality of the microtome sectionable supports after the tissue embedding operation;

a plurality of TEC units each including a mold configured to hold at least one of the microtome sectionable supports during the tissue embedding operation at least one heater, said at least one heater coupled to at least one of said input member or the molds for heating the microtome sectionable supports;

a motorized carrier assembly mounted for movement and configured to hold at least one of the microtome sectionable supports and move the one microtome sectionable support from said input member to one of said cooling units to said output member; and

a staging device mounted for movement between said cooling units and including a setting head operative to move the support from the first position to the second position and a dispenser operating to dispense an embedding material respectively onto the microtome sectionable supports and at least one tissue sample carried by each of the microtome sectionable supports during the embedding operation.

32. The automated machine of claim 31, further comprising:

a sensor operative to detect an amount of the embedding material dispensed onto the microtome sectionable support.

33. The automated machine of claim 31, wherein the TEC units each further comprise a support member with a cooling plate operated by a thermal electric control, and a mold coupled to said cooling plate, said mold configured to hold the microtome sectionable support and the embedding material dispensed by said dispenser.

34. The automated machine of claim 31, wherein the input member comprises an elongate basket configured to vertically hold and dispense a stack of the microtome sectionable supports.

35. The automated machine of claim 34, wherein said elongate basket includes a dispensing opening at a lower end thereof and further comprising:

a movable member configured to urge the microtome sectionable supports toward said lower end.

36. The automated machine of claim 31, further comprising a heater thermally coupled to said input member for heating the microtome sectionable supports.

37. The automated machine of claim 31, wherein at least two different sizes of microtome sectionable supports may be handled and embedded in the machine and the machine further comprises:

a first mold and a second mold thermally coupled with each TEC unit, said first mold configured to receive a microtome sectionable support of one configuration and said second mold configured to receive a microtome sectionable support of a different configuration; and

a sensor operative to detect the configuration of the microtome sectionable support, said carrier assembly responsive to the configuration detected by said sensor to transport one of the microtome sectionable supports to either said first mold or said second mold.

38. The automated machine of claim 31, wherein the embedding material comprises paraffin, and the machine further comprises:

a reservoir coupled in fluid communication with said dispenser and configured to hold and heat the paraffin in a liquified form.

39. The automated machine of claim 31, wherein said carrier further comprises a pair of fingers configured to grip opposite sides of one of the microtome sectionable supports.

40. The automated machine of claim 31, further comprising:

a cabinet structure having an interior containing said TEC units, said motorized carrier assembly and said dispenser,

wherein said input member and said output member may be opened from outside said cabinet structure to allow the microtome sectionable supports to be loaded into the input member and, after preparation of the tissue samples, unloaded from the output member.

41. The automated machine of claim 40, wherein the input and output members each comprise respective doors of the cabinet structure.