Arc fault circuit interrupter and method of detecting and interrupting a resistive series arc of a power circuit

• US 7,746,605 B2
• Filed: 08/07/2007
• Issued: 06/29/2010
• Est. Priority Date: 08/07/2007
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Elms, Robert T., Parker, Kevin L.
• Primary Examiner(s): Jackson; Stephen W
• Assistant Examiner(s): KITOV, ZEEV V
• Application Number:
  US11/834,856
• Publication Number:
  US 20090040665A1
• Time in Patent Office: 1,057 Days
• Field of Search: 361/42, 361/5, 361/7, 327/307
• US Class Current: 361/42
• CPC Class Codes: H02H 1/0015 Using arc detectors

Abstract

An arc fault circuit interrupter includes line and load terminals, separable contacts in series between the terminals, a neutral conductor, and an operating mechanism opening and closing the contacts and tripping open the contacts in response to a trip signal. A current transformer senses current flowing through the contacts. A voltage sensor detects voltage zero crossings between the load terminal and the neutral conductor. A processor detects a resistive series arc in series with the contacts. A processor routine determines, for each half cycle, samples of the sensed current, an offset value from an average of sensed current samples proximate the voltage zero crossings for the corresponding half cycle, adjusted sensed current samples as adjusted by the offset value, a profile corresponding to a resistive series arc as a function of the sensed current samples and the adjusted samples, and the trip signal in response to occurrences of the profile.

Claims

1. An arc fault circuit interrupter for a power circuit including a plurality of alternating current half cycles, said arc fault circuit interrupter comprising:

a line terminal;

a load terminal;

separable contacts electrically connected in series between said line terminal and said load terminal;

a neutral conductor;

an operating mechanism structured to open and close said separable contacts, said operating mechanism being structured to trip open said separable contacts in response to a trip signal;

a current sensor structured to sense current flowing through said separable contacts;

a voltage sensor structured to detect a plurality of voltage zero crossings between said load terminal and said neutral conductor, a consecutive pair of said voltage zero crossings defining a corresponding one of said half cycles; and

a processor cooperating with said current sensor and said voltage sensor to detect a resistive series arc in series with said separable contacts, said processor comprising a routine structured to determine, for each of said half cycles, a plurality of samples of said sensed current, an offset value from an average of a plurality of said samples of said sensed current proximate the voltage zero crossings for the corresponding one of said half cycles, a plurality of adjusted samples of said sensed current, each of said adjusted samples being a corresponding one of said samples of said sensed current adjusted by said offset value, a profile corresponding to a resistive series arc as a function of a plurality of said samples of said sensed current and said adjusted samples, and said trip signal in response to a number of occurrences of said profile for a number of said half cycles.

2. The arc fault circuit interrupter of claim 1 wherein said plurality of samples of said sensed current is about ten samples of said sensed current for each of said half cycles.

3. The arc fault circuit interrupter of claim 2 wherein said about ten samples of said sensed current for each of said half cycles is ten samples of said sensed current sampled at about 0°

, about 11.25°

, about 22.5°

, about 45°

, about 67.5°

, about 90°

, about 112.5°

, about 135°

, about 157.5° and

about 168.75°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles.

4. The arc fault circuit interrupter of claim 1 wherein said routine is further structured to determine said profile when each of a first plurality of said samples of said sensed current is about zero proximate a corresponding one of the voltage zero crossings for the corresponding one of said half cycles and when each of a second plurality of said adjusted samples is within a corresponding range of values for the corresponding one of said half cycles.

5. The arc fault circuit interrupter of claim 1 wherein said routine is further structured to determine said profile when each of a plurality of said samples of said sensed current is about zero proximate a corresponding one of the voltage zero crossings for the corresponding one of said half cycles.

6. The arc fault circuit interrupter of claim 1 wherein said routine is further structured to determine said profile when an absolute value of the difference between said samples of said sensed current at about +11.25°

and about +168.75°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles is less than about 1 ampere, and when an absolute value of the difference between said samples of said sensed current at about +168.75° and

about +191.25°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles is less than about 1 ampere.

7. The arc fault circuit interrupter of claim 1 wherein said routine is further structured to determine said profile when each of three of said samples of said sensed current is about zero at about +11.25°

, about +168.75° and

about +191.25°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles.

8. The arc fault circuit interrupter of claim 1 wherein said routine is further structured to determine said profile when each of a plurality of said adjusted samples is within a corresponding range of values for the corresponding one of said half cycles.

9. The arc fault circuit interrupter of claim 8 wherein said routine is further structured to determine the corresponding range of values as a function of the peak current of said samples of said sensed current for the corresponding one of said half cycles.

10. The arc fault circuit interrupter of claim 1 wherein said routine is further structured to determine said profile when each of a plurality of said adjusted samples is within a corresponding range of values for the corresponding one of said half cycles at about +45°

, about +90° and

about +135°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles.

11. The arc fault circuit interrupter of claim 10 wherein the corresponding range of values for a first one of said adjusted samples at about +45°

relative to the first one of said consecutive pair of said voltage zero crossings is between about 0.50 and about 0.62 times the peak current of a resistive load with no series arcing, the corresponding range of values for a second one of said adjusted samples at about +90°

relative to the first one of said consecutive pair of said voltage zero crossings is between about 0.80 and about 0.90 times said peak current, and the corresponding range of values for a third one of said adjusted samples at about +135°

relative to the first one of said consecutive pair of said voltage zero crossings is between about 0.50 and about 0.62 times said peak current.

12. The arc fault circuit interrupter of claim 10 wherein said routine is further structured to determine the corresponding range of values as a function of the peak current of said samples of said sensed current for the corresponding one of said half cycles.

13. The arc fault circuit interrupter of claim 12 wherein the corresponding range of values for a first one of said adjusted samples at about +45°

relative to the first one of said consecutive pair of said voltage zero crossings is between about 0.588 and about 0.729 times said peak current, the corresponding range of values for a second one of said adjusted samples at about +90°

relative to the first one of said consecutive pair of said voltage zero crossings is between about 0.941 and about 1.059 times said peak current, and the corresponding range of values for a third one of said adjusted samples at about +135°

relative to the first one of said consecutive pair of said voltage zero crossings is between about 0.588 and about 0.729 times said peak current.

14. The arc fault circuit interrupter of claim 1 wherein said routine is further structured to determine the peak current of said samples of said sensed current for the corresponding one of said half cycles, to determine a value proportional to said peak current, to add said value proportional to said peak current to an accumulator when said profile corresponding to a resistive series arc is determined for the corresponding one of said half cycles, and to subtract a predetermined value from said accumulator for the corresponding one of said half cycles.

15. The arc fault circuit interrupter of claim 14 wherein said predetermined value is a first predetermined value;

and wherein said routine is further structured to determine said trip signal when said accumulator exceeds a second predetermined value.

16. The arc fault circuit interrupter of claim 1 wherein said routine is further structured to determine said offset value from the average of said plurality of said samples of said sensed current proximate the voltage zero crossings at about +11.25°

and about −

11.25°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles.

17. The arc fault circuit interrupter of claim 1 wherein said routine is further structured to determine said profile as a function of three of said samples of said sensed current at about +11.25°

, about +168.75° and

about +191.25°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles, and as a function of three of said adjusted samples at about +45°

, about +90° and

about +135°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles.

18. A method of detecting and interrupting a resistive series arc of a power circuit including a plurality of alternating current half cycles, said method comprising:

sensing current flowing through said power circuit;

detecting a plurality of voltage zero crossings of said power circuit, a consecutive pair of said voltage zero crossings defining a corresponding one of said half cycles;

determining, for each of said half cycles,

a plurality of samples of said sensed current,

an offset value from an average of a plurality of said samples of said sensed current proximate the voltage zero crossings for the corresponding one of said half cycles,

a plurality of adjusted samples of said sensed current, each of said adjusted samples being a corresponding one of said samples of said sensed current adjusted by said offset value,

a profile corresponding to a resistive series arc as a function of a plurality of said samples of said sensed current and said adjusted samples, and

a trip signal in response to a number of occurrences of said profile for a number of said half cycles; and

interrupting said power circuit responsive to said trip signal.

19. The method of claim 18 further comprising

determining said profile when each of three of said samples of said sensed current is about zero at about +11.25°

, about +168.75° and

about +191.25°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles; and

determining said profile when each of a plurality of said adjusted samples is within a corresponding range of values for the corresponding one of said half cycles.

20. The method of claim 19 further comprising

determining the corresponding range of values as a function of the peak current of said samples of said sensed current for the corresponding one of said half cycles.

21. The method of claim 18 further comprising

determining said profile when each of a plurality of said adjusted samples is within a corresponding range of values for the corresponding one of said half cycles at about +45°

, about +90° and

about +135°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles.

22. The method of claim 18 further comprising

determining said offset value from the average of said plurality of said samples of said sensed current proximate the voltage zero crossings at about +11.25°

and about −

11.25°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles.

23. The method of claim 18 further comprising

determining said profile as a function of three of said samples of said sensed current at about +11.25°

, about +168.75° and

about +191.25°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles, and as a function of three of said adjusted samples at about +45°

, about +90° and

about +135°

relative to the first one of said consecutive pair of said voltage zero crossings for the corresponding one of said half cycles.