UV-cross-linked membranes from polymers of intrinsic microporosity for liquid separations

• US 7,758,751 B1
• Filed: 11/29/2006
• Issued: 07/20/2010
• Est. Priority Date: 11/29/2006
• Status: Active Grant

• Current Assignee: UOP Llc (Honeywell International Inc.)
• Original Assignee: UOP Llc (Honeywell International Inc.)
• Inventors: Lesch, David A., Liu, Chunqing, Wilson, Stephen T.
• Primary Examiner(s): Greene; Jason M
• Assistant Examiner(s): SHUMATE, ANTHONY R
• Application Number:
  US11/564,672
• Time in Patent Office: 1,329 Days
• Field of Search: 95/45, 95/49, 96/4, 96/14, 210/321.6
• US Class Current: 210/321.6
• CPC Class Codes: B01D 2323/30 Cross-linking
• CPC Class Codes: B01D 2323/345 UV-treatment
• CPC Class Codes: B01D 53/228 characterised by specific membranes
• CPC Class Codes: B01D 67/0006 by chemical reactions in-situ polymerisation, polycondensation, cross-linking or reaction for manufacturing composite membranes B01D69/125
• CPC Class Codes: C10G 31/11 by dialysis

Abstract

The present invention is for high performance UV-cross-linked membranes from polymers of intrinsic microporosity (PIMs) and the use of such membranes for separations. More specifically, the invention involves the methods of making UV-cross-linked membranes from PIMs. These membranes were prepared by cross-linking the UV-cross-linkable membranes from PIMs by exposure to UV-radiation. Pure gas permeation test results demonstrate that the UV-cross-linked membranes from PIMs exhibit CO₂/CH₄ performance well above the Robeson'"'"'s polymer upper bound trade-off curve for CO₂/CH₄ separation. They have more than doubled selectivity for CO₂/CH₄ and extremely high permeability of CO₂ compared to the original UV-cross-linkable membranes from PIMs. These membranes also show excellent separation performance for CO₂/N₂, H₂/CH₄, O₂/N₂, and propylene/propane separations. These high performance UV-cross-linked membranes are very useful for gas and liquid separations such as CO₂/CH₄, CO₂/N₂, H₂/CH₄, O₂/N₂, olefin/paraffin, deep desulfurization of gasoline and diesel fuels, and ethanol/water separations.

Claims

1. A process for separating at least one liquid from a mixture of liquids, the process comprising:

a) providing a membrane comprising a microporous material comprising organic macromolecules comprised of a generally planar species connected by rigid linkers having a point of contortion such that two adjacent of said generally planar species connected by said rigid linkers are held in non-coplanar orientation wherein said organic macromolecules have further been cross-linked by exposure to ultraviolet radiation;

b) contacting the mixture of liquids, wherein said mixture of liquids comprises sulfur containing compounds and naphtha hydrocarbons, on one side of the membrane to cause said at least one liquid to permeate the membrane; and

c) removing from the opposite side of the membrane a permeate liquid composition comprising a portion of said at least one liquid which permeated said membrane.

2. The process of claim 1 wherein said microporous material consists essentially of organic macromolecules comprised of first generally planar species connected by rigid linkers predominantly to a maximum of two other said first species, said rigid linkers having a point of contortion such that two adjacent first planar species connected by the linker are held in non-coplanar orientation.

3. The process of claim 2 wherein said point of contortion is provided by a substituted or unsubstituted spiro-indane, bicyclo-octane, biphenyl or binaphthyl moiety.

4. The process of claim 2 wherein each of the first planar species comprises at least one aromatic ring.

5. The process of claim 2 wherein each of the first planar species comprises a substituted or unsubstituted moiety of the formula:

6. The process of claim 2 wherein the microporous polymer material comprises repeating units of formula:

7. The process of claim 2 wherein the microporous polymer material comprises repeating units of formula:

8. The process of claim 2 wherein the microporous polymer material comprises repeating units of formula:

9. The process of claim 2 wherein the microporous polymer material comprises repeating units of formula:

10. The process of claim 2 wherein the microporous polymer material comprises repeating units of formula: