Environmental seal for fluid delivery device

• US 7,771,412 B2
• Filed: 10/18/2007
• Issued: 08/10/2010
• Est. Priority Date: 10/18/2006
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Insulet Corporation
• Inventors: Garibotto, John, Dilanni, Steven, Anderson, Marc
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): CHANDER, DIVA KAKAR
• Application Number:
  US11/874,776
• Publication Number:
  US 20080116647A1
• Time in Patent Office: 1,027 Days
• Field of Search: 604/533, 604/284
• US Class Current: 604/533
• CPC Class Codes: A61M 2039/066 Septum-like element
• CPC Class Codes: A61M 39/04 having pierceable self-sealing members
• CPC Class Codes: A61M 39/06 Haemostasis valves, i.e. gaskets sealing around a needle, catheter or the like, closing on removal thereof
• CPC Class Codes: A61M 39/20 Closure caps or plugs for connectors or open ends of tubes
• CPC Class Codes: F16L 5/10 by using sealing rings or sleeves only

Abstract

An environmental seal for a fluid delivery device may include a 2-shot molded cap including a carrier and a low durometer silicone plug. The seal also may include a cap receptacle that applies compressive force to the plug displacing the plug material and forming a seal between the cap, the plug and the cap receptacle. A cannula may be slidably received in the plug and may move freely through the plug without compromising the seal.

Claims

1. An environmental seal for a fluid delivery device, comprising:

a cap comprising;

a carrier portion including a proximal end and a distal end and a channel extending through the carrier from the proximal end to the distal end;

a plug located in the solid carrier portion, the plug being configured to slidably receive a cannula therethrough; and

wherein the cap is formed in a two-shot molding process such that a first shot forms the carrier portion and a second shot forms the plug in the carrier portion and obstructing the channel, wherein the carrier portion is formed from a material having a relatively high durometer and the plug is formed from a material having a relatively low durometer; and

a cap receptacle configured to mate with the cap, wherein the cap receptacle includes a proximal end and a distal end and a channel extending through the cap receptacle from the proximal end to the distal end, wherein the distal end of the carrier portion comprises an inner sleeve surrounding the plug, and wherein the proximal end of the cap receptacle comprises an outer sleeve configured to mate with the inner sleeve of the carrier portion and to apply a compressive force to the inner sleeve and the plug.

2. The environmental seal of claim 1, wherein the channel includes a narrow portion and a wide portion that forms a cavity containing the plug.

3. The environmental seal of claim 2, wherein the carrier portion comprises a circumferential flange that defines the narrow portion of the channel and extends into the cavity formed by the wide portion.

4. The environmental seal of claim 3, wherein the plug, the inner sleeve and the outer sleeve are generally concentric cylinders.

5. The environmental seal of claim 3, wherein the plug is formed from a material having a durometer from about 5 SHORE A to about 15 SHORE A.

6. The environmental seal of claim 5, wherein the outer sleeve applies sufficient compression to the inner sleeve and the plug to displace the plug at least about 5% of the volume of the plug.

7. The environmental seal of claim 6, wherein the second shot material forming the plug is silicone.

8. The environmental seal of claim 3, further comprising a cannula passing through the channel and the plug.

9. The environmental seal of claim 8, wherein the outer sleeve applies sufficient compression to the inner sleeve to create a fluid impervious seal around the cannula while permitting movement of the cannula through the plug and the channel.

10. The environmental seal of claim 9, wherein the cannula comprises a first and second lumen wherein the first and second lumens are at least partially concentric.

11. The environmental seal of claim 1, wherein the plug is formed from a material having a durometer from about 5 SHORE A to about 15 SHORE A.

12. The environmental seal of claim 1, wherein the plug is formed from a material having a durometer of about 10 SHORE A.

13. An environmental seal for a fluid delivery device, comprising:

a cap comprising;

a solid carrier formed from a material having a first durometer, the solid carrier including a proximal end and a distal end and defining a channel extending from the proximal end to the distal end; and

a solid plug formed from a material having a second durometer lower than the first durometer, the solid plug received in the solid carrier and obstructing the channel; and

a cap receptacle configured to mate with the cap, wherein the cap receptacle includes a proximal end and a distal end and defines a channel extending from the proximal end to the distal end of the cap receptacle.

14. The environmental seal of claim 13, wherein the cap is formed in a 2-shot molding process in which the carrier is formed in the first shot and the plug is formed in the second shot.

15. A cannula seal comprising:

a nozzle cap comprising a carrier and a plug located in a cavity of the carrier;

a nozzle boss engaged with the nozzle cap;

a nozzle received in the nozzle boss;

a proximal cannula passing from a distal end of the nozzle cap through the plug and into the nozzle boss, wherein the plug forms a seal between the nozzle cap, the nozzle, the nozzle boss and the proximal cannula; and

a distal cannula secured between the nozzle boss and the nozzle, wherein the distal cannula, the nozzle and the proximal cannula form a continuous fluid pathway that is sealed from the environment.

16. The cannula seal of claim 15, wherein the nozzle cap is a 2-shot molded component and wherein the carrier is formed from a relatively high durometer material in the first shot and the plug is formed of a relatively low durometer material in the second shot.

17. The cannula seal of claim 16, wherein the plug is formed of silicone having a durometer from about 5 SHORE A to about 15 SHORE A.

18. The cannula seal of claim 17, wherein the nozzle cap comprises a sleeve that mates with a sleeve of the nozzle boss, and wherein the sleeve of the nozzle boss mates with the plug such that the nozzle cap sleeve applies a compressive force to the nozzle boss sleeve, which applies a compressive force to the plug.

19. The cannula seal of claim 18 wherein the compressive force is sufficient to form a seal between the nozzle cap, the nozzle, the nozzle boss and the proximal cannula, but is not so great as to impede the movement of the proximal cannula through the plug along the axis of the carrier.