Operating an infusion pump system

• US 7,794,428 B2
• Filed: 10/25/2007
• Issued: 09/14/2010
• Est. Priority Date: 09/26/2005
• Status: Active Grant

• Current Assignee: Insulet Corporation, M2 Medical Group Holdings, Inc.
• Original Assignee: Asante Solutions, Inc
• Inventors: Wenger, Mitchell, Kirschen, Todd, Estes, Mark C., Mernoe, Morten, Causey, James
• Primary Examiner(s): Sirmons; Kevin C
• Assistant Examiner(s): Anderson; Michael J
• Application Number:
  US11/924,230
• Publication Number:
  US 20080045904A1
• Time in Patent Office: 1,055 Days
• Field of Search: 604/152, 604/151, 604/65, 417/411, 417/63, 417/415
• US Class Current: 604/152
• CPC Class Codes: A61M 2005/14268 with a reusable and a disposable component
• CPC Class Codes: A61M 2005/14506 mechanically driven, e.g. spring or clockwork
• CPC Class Codes: A61M 2005/14573 with a replaceable reservoir for quick connection/disconnection with a driving system
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 5/003 Kits for diabetics
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump

Abstract

Some embodiments of a medical infusion pump system include a pump device and a removable controller device. When the pump device and the removable controller device are removably attached to one another, the components may provide a portable infusion pump unit to dispense medicine to a user. In particular embodiments, the removable controller device includes a user interface to readily provide information, for example, about the operation of the pump.

Claims

1. A medical infusion pump system, comprising:

a pump device including a drive system to dispense a medicine from a medicine-filled cartridge slidably inserted through an opening in the pump device, at least a portion of the drive system being in electrical communication with one or more electrical contacts of the pump device; and

a removable controller device having a user interface, the removable controller device being removably attachable to the pump device in a fixed relationship such that the user interface is arranged on a front face of the controller device opposite from the electrical contacts of the pump device, the controller device including one or more electrical contacts that engage the electrical contacts of the pump device when removably attached, wherein the controller device comprises a controller housing structure and the pump device comprises a pump housing structure, the controller housing structure being matable with a complementary portion of the pump housing structure so as to form a releasable mechanical connection including at least one of a snap fit engagement, a finger that engages a mating surface, a mating tongue and groove, and a friction fit connection.

2. The system of claim 1, wherein the controller device electrically communicates signals to at least a portion of the drive system of the pump device when the controller device and pump device are removably attached.

3. The system of claim 2, wherein the controller device electrically communicates signals via a hard-wired electrical connection including the one or more electrical contacts of the pump device and the one or more electrical contacts of the controller device.

4. The system of claim 1, wherein the pump device and the controller device, when removably attached, provide a hand-graspable portable unit.

5. The system of claim 1, wherein the pump device includes a battery that transmits electrical energy to a rechargeable power source disposed in the controller device, and wherein the rechargeable power source provides energy to at least a portion of the drive system of the pump device.

6. The system of claim 5, wherein the battery has a greater energy density than the rechargeable power source and provides energy to charge the rechargeable power source over a period of time, and wherein the rechargeable power source provides energy to at least a portion of the drive system of the pump device.

7. The system of claim 1, wherein the pump device houses a battery that transmits electrical energy to a rechargeable power source housed in the controller device when the pump device is removably attached to the controller device, the battery providing energy to charge the rechargeable power source in the controller device over a period of time.

8. The system of claim 7, wherein the rechargeable power source in the controller device periodically discharges bursts of electrical current to power the drive system of the pump device when the pump device is removably attached to the controller device.

9. The system of claim 8, wherein the battery housed in the pump device comprises a zinc-air cell battery and the rechargeable power source housed in the controller device comprises a rechargeable battery having a greater current output than the zinc-air cell battery.

10. The system of claim 9, wherein the battery comprises a zinc-air cell battery having a volumetric energy density greater than about 900 Wh/L.

11. The system of claim 1, wherein the pump device includes a pump housing structure that defines a space to slidably receive the medicine-filled cartridge.

20. The system of claim 1, wherein the user interface comprises a display screen and one or more user-selectable buttons.

21. The system of claim 20, wherein the display screen of the user interface communicates menu options to a user when the user actuates the one or more buttons.

22. The system of claim 21, wherein at least one of the menu options communicated by the user interface provides data indicative of a medicine dispensing rate.

23. The system of claim 21, wherein at least one of the menu options communicated by the user interface provides data indicative of a total amount of medicine dispensed in a given time period.

24. The system of claim 21, wherein at least one of the menu options communicated by the user interface provides data indicative of an amount of medicine remaining in the pump housing.

25. The system of claim 20, wherein the display of the user interface communicates time and date information to a user when no button has been actuated for a period of time.

12. A medical infusion pump system, comprising:

a pump device including a drive system to dispense a medicine from a medicine-filled cartridge slidably inserted through an opening in the pump device, at least a portion of the drive system being in electrical communication with one or more electrical contacts of the pump device; and

a removable controller device having a user interface, the removable controller device being removably attachable to the pump device in a fixed relationship, such that the user interface is arranged on a front face of the controller device opposite from the electrical contacts of the pump device, the controller device including one or more electrical contacts that engage the electrical contacts of the pump device when removably attached, wherein the pump device includes a pump housing structure that defines a space to slidably receive the medicine-filled cartridge, wherein the drive system of the pump device comprises a flexible piston rod that is incrementally advanced toward the cartridge when the cartridge is received by the pump housing structure, wherein the piston rod is irreversibly advanced only in a forward longitudinal direction toward the cartridge when the cartridge is received by the pump housing structure.

13. The system of claim 12, wherein the drive system of the pump device comprises a rotational motor that acts upon a ratchet mechanism.

14. The system of claim 13, wherein one or more full rotations of the rotational motor causes a pawl member of the ratchet mechanism to pivot.

15. The system of claim 13, wherein the rotational motor comprises a reversible motor that outputs rotation in a first direction and in a second opposite direction.

16. The system of claim 13, wherein the rotational motor receives electrical energy from a power source that is arranged in the controller device and outside of the pump device.

17. The system of claim 13, wherein the rotational motor acts upon the ratchet mechanism to cause an incremental movement of the ratchet mechanism, the incremental movement of the ratchet mechanism driving a piston rod to advance only in a positive longitudinal direction.

18. The system of claim 12, wherein the controller device comprises a controller housing structure and the pump device comprises a pump housing structure, the controller housing structure being matable with a complementary portion of the pump housing structure so as to form a releasable mechanical connection.

19. The system of claim 18, wherein the user interface is mounted to the controller housing structure that is matable with the pump housing structure so that the user interface is viewable to a user while looking toward the pump device when the releasable mechanical connection is formed.