Methods for producing colored glue-laminated bamboo timber articles

• US 7,794,508 B2
• Filed: 01/21/2009
• Issued: 09/14/2010
• Est. Priority Date: 05/05/2008
• Status: Active Grant

• Current Assignee: Maria Yee, Inc.
• Original Assignee: Maria Yee, Inc.
• Inventors: Zhao, Yong Ming, Yee, Maria
• Primary Examiner(s): Douyon; Lorna M
• Assistant Examiner(s): KHAN, AMINA S
• Application Number:
  US12/357,344
• Publication Number:
  US 20090271931A1
• Time in Patent Office: 601 Days
• Field of Search: 840/2
• US Class Current: 8/402
• CPC Class Codes: B27M 3/0053 using glue
• CPC Class Codes: B32B 2307/4026 within the layer by addition of a colorant, e.g. pigments, dyes
• CPC Class Codes: B32B 2307/72 Density
• CPC Class Codes: B32B 2471/00 Floor coverings B32B2419/04 takes precedence
• CPC Class Codes: B32B 3/10 characterised by a discontinuous layer, i.e. formed of separate pieces of material
• CPC Class Codes: B32B 9/02 comprising animal or vegetable substances , e.g. cork, bamboo, starch
• CPC Class Codes: B32B 9/04 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to a glass layer B32B17/06; layered products with at least two ceramic layers composed mainly of ceramic B32B18/00
• CPC Class Codes: B44C 5/043 containing wooden elements

Abstract

A method for producing colored gluelam bamboo articles includes splitting bamboo stalks into strips and removing the tabasheer and bamboo rind from the strips. The strips are steamed and then dyed under a high-pressure. The dyed bamboo strips are then dried and planed into a finish plane form. The dyed and finished plane strips are then laminated together with an adhesive to form bamboo timber boards or panels of various sizes. The colored gluelam bamboo timber articles produced exhibit a beautiful, natural dyed appearance in which the natural texture of the bamboo is brought forth and fully preserved after the dyeing, and gluelam bamboo timber products produced from the boards or panels will not warp in the presence of high humidity. The method results in low equipment and manufacturing costs and a high production efficiency.

Claims

1. A method for producing a colored gluelam bamboo timber article, the method comprising:

providing a stalk of bamboo;

splitting the bamboo stalk into strips;

removing the tabasheer and bamboo rind from said bamboo strips;

steaming the bamboo strips;

dyeing the steamed bamboo strips under pressure;

drying the dyed bamboo strips;

planing the dried bamboo strips into a finished plane form; and

,

laminating the finish plane form bamboo strips together with an adhesive to form a gluelam bamboo timber article;

wherein the dyeing of the steamed bamboo strips comprises;

placing the steamed bamboo strips into a dyeing tank;

forming a first vacuum of about −

0.01-−

0.1 MPa in the tank;

maintaining the first vacuum in the tank for a selected period of time;

using the vacuum in the dyeing tank to suction dyeing liquor into the tank until the tank is filled;

pressurizing the dyeing tank to a pressure of about 1.0-2.5 MPa;

holding the pressure in the tank for a selected period of time;

reducing the pressure in the dyeing tank to atmospheric pressure;

pumping the dyeing liquor from the dyeing tank;

forming a second vacuum of about −

0.01-−

0.1 MPa in the dyeing tank;

maintaining the second vacuum in the tank for a selected period of time; and

,

removing the dyed bamboo strips from the dyeing tank.

2. The method of claim 1, further comprising carbonizing the steamed bamboo strips before dyeing them.

3. The method of claim 1, further comprising drying the steamed bamboo strips before they are dyed.

4. The method of claim 1, wherein the gluelam bamboo timber article comprises a board or a panel.