Automated dialysis pumping system

• US 7,815,595 B2
• Filed: 12/21/2006
• Issued: 10/19/2010
• Est. Priority Date: 05/24/2002
• Status: Active Grant

• Current Assignee: Baxter International Inc.
• Original Assignee: Baxter International Inc.
• Inventors: Busby, Don, Kienman, Rick, Richardson, Ian, Hopping, Peter, Childers, Robert
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): Bouchelle; Laura A
• Application Number:
  US11/614,858
• Publication Number:
  US 20070149913A1
• Time in Patent Office: 1,398 Days
• Field of Search: 604/29, 604/152, 604/4.01, 604/6.11, 210/252, 210/258, 210/645, 210/646
• US Class Current: 604/29
• CPC Class Codes: A61M 1/1522 the interface being evacuated interfaces to enhance contact
• CPC Class Codes: A61M 1/1524 the interface providing means for actuating on functional elements of the cassette, e.g. plungers
• CPC Class Codes: A61M 1/153 the cassette being adapted for heating or cooling the treating fluid, e.g. the dialysate or the treating gas
• CPC Class Codes: A61M 1/155 with treatment-fluid pumping means or components thereof
• CPC Class Codes: A61M 1/156 Constructional details of the cassette, e.g. specific details on material or shape
• CPC Class Codes: A61M 1/1561 at least one cassette surface or portion thereof being flexible, e.g. the cassette having a rigid base portion with preformed channels and being covered with a foil
• CPC Class Codes: A61M 1/1565 Details of valves
• CPC Class Codes: A61M 1/159 specially adapted for peritoneal dialysis
• CPC Class Codes: A61M 1/166 Heating for sterilisation A61M1/1686
• CPC Class Codes: A61M 1/267 used for pumping
• CPC Class Codes: A61M 1/28 Peritoneal dialysis ; Other peritoneal treatment, e.g. oxygenation
• CPC Class Codes: A61M 1/281 Instillation other than by gravity
• CPC Class Codes: A61M 1/288 Priming priming in extracorporeal blood circuits A61M1/3643
• CPC Class Codes: A61M 2205/127 with provisions for heating or cooling
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/581 by audible feedback
• CPC Class Codes: A61M 2205/583 by visual feedback

Abstract

A peritoneal dialysis system includes: (i) a hardware unit, the hardware unit including a pump actuator; (ii) a disposable unit received by the hardware unit, the disposable unit having a moveable membrane operable with the pump actuator, the pump actuator moveable towards and away from the disposable unit; and (iii) the hardware unit and disposable unit configured to hold a negative pressure between the pump actuator and the moveable membrane of the disposable unit, the negative pressure causing the moveable membrane to follow the pump actuator as the actuator is moved away from the disposable unit, the pump actuator and membrane positioned relative to each other such that the membrane moves with the pump actuator as the actuator is moved into the disposable unit.

Claims

1. A peritoneal dialysis system comprising:

a hardware unit, the hardware unit including a pump actuator including a contact surface;

a disposable unit received by the hardware unit, the disposable unit having a moveable membrane operable with the pump actuator, the pump actuator moveable towards and away from the disposable unit; and

the hardware unit and disposable unit configured to hold a negative pressure between the pump actuator and the moveable membrane of the disposable unit, the negative pressure causing the moveable membrane to contact and conform to a shape of the contact surfaces, so as to follow the pump actuator as the actuator is moved away from the disposable unit, the pump actuator and membrane positioned relative to each other such that the membrane contacts and moves with the pump actuator as the actuator is moved into the disposable unit.

2. The peritoneal dialysis system of claim 1, the moveable membrane operable to draw dialysate into the disposable unit as the actuator is moved away from the disposable unit.

3. The peritoneal dialysis system of claim 1, the moveable membrane operable to push dialysate out of the disposable unit as the actuator is moved into the disposable unit.

4. The peritoneal dialysis system of claim 1, wherein the disposable unit includes at least one of:

(i) a disposable cassette attached to a plurality of tubes; and

(ii) a rigid piece to which the flexible membrane is attached.

5. The peritoneal dialysis system of claim 1, wherein a pumping head of the pump actuator forms the contact surface.

6. The peritoneal dialysis system of claim 1, further including at least one of:

(i) a heater, wherein the disposable unit includes a heating portion operable with the heater; and

(ii) a valve actuator, wherein the disposable unit includes a valve portion operable with the valve actuator.

7. The peritoneal dialysis system of claim 1, wherein the pump actuator includes a stepper motor.

8. The peritoneal dialysis system of claim 7, wherein the stepper motor is one of:

(i) coupled to a ball screw, the ball screw converting rotational motion of the stepper motor to a translational motion for the pump actuator; and

(ii) a linear stepper motor.

9. The peritoneal dialysis system of claim 1, wherein the pump actuator includes at least one of a pump piston and a piston head.

10. The peritoneal dialysis system of claim 1, which includes an apparatus positioned and configured to aid in a seal that maintains the negative pressure between the pump actuator and the moveable membrane of the disposable unit.

11. A peritoneal dialysis system comprising:

a hardware unit, the hardware unit including a pump actuator;

a disposable unit received by the hardware unit, the disposable unit having a moveable membrane operable with the pump actuator, the pump actuator moveable towards and away from the disposable unit; and

a sealing diaphragm positioned so as to at least partially form a sealed area between the pump actuator and the moveable membrane of the disposable unit, the sealed area allowing a negative pressure to be applied between the pump actuator and the moveable membrane of the disposable unit, the negative pressure causing the moveable membrane to follow the pump actuator as the actuator is moved away from the disposable unit.

12. The peritoneal dialysis system of claim 11, wherein the sealing diaphragm is moveable with the pump actuator.

13. The peritoneal dialysis system of claim 11, wherein the sealing diaphragm includes a seal around a translating shaft of the pump actuator.

14. The peritoneal dialysis system of claim 11, wherein the negative pressure is supplied by a pneumatic source separate from the pump actuator.

15. A peritoneal dialysis system comprising:

an enclosure including a hardware unit that houses a pump actuator and a door having a recessed area capable of receiving at least a portion of the pump actuator, the recessed area forming at least a portion of a pump chamber;

a disposable cassette received between the hardware unit and the door; and

the cassette including a flexible membrane configured to be drawn into contact with the pump actuator by a negative pressure, the pump actuator operable to move the flexible membrane within the portion of the pump chamber formed by the recessed area of the door.

16. The peritoneal dialysis system of claim 15, wherein the hardware unit and the door of the enclosure hold the negative pressure between the pump actuator and the portion of the pump chamber formed by the recessed area of the door, the negative pressure causing the flexible membrane to follow the pump actuator as the actuator is moved away from the pump chamber.

17. The peritoneal dialysis system of claim 16, wherein the negative pressure is supplied by a pneumatic source separate from the pump actuator.

18. The peritoneal dialysis system of claim 15, wherein the door is hinged to the hardware unit.

19. The peritoneal dialysis system of claim 15, wherein the portion of the pump chamber of the door is a first portion, and wherein the hardware unit forms a second portion of the pump chamber.

20. The peritoneal dialysis system of claim 15, wherein the at least a portion of the pump chamber of the door is dome shaped.