Solenoid valve

• US 7,828,265 B2
• Filed: 10/31/2007
• Issued: 11/09/2010
• Est. Priority Date: 07/30/2004
• Status: Active Grant

• Current Assignee: Copeland Comfort Control LP (Emerson Electric Company)
• Original Assignee: Emerson Electric Company
• Inventors: Farace, Tom, Sisk, Gregory E.
• Primary Examiner(s): Bastianelli; John
• Application Number:
  US11/933,247
• Publication Number:
  US 20080042086A1
• Time in Patent Office: 1,105 Days
• Field of Search: 251/129.19, 251/30.02, 251/30.03, 251/30.04, 251/284, 137/630.22
• US Class Current: 251/129.19
• CPC Class Codes: F16K 31/0655 Lift valves

Abstract

A valve is provided that includes a housing having an inlet, an outlet, and a valve seat therebetween. The valve includes a valve member movable towards the valve seat towards engagement with a stop, and away from the valve seat when the solenoid is energized. The valve member has an opening in which a valve element is received. A spring urges the valve member and valve element towards the valve seat, and a solenoid moves the valve member away from the valve seat. The spring biases the valve member to a closed position, in which the valve element engages the valve seat, and the valve member engages a stop that prevents the valve member from impacting against the valve element that is seated against the valve seat. The solenoid when energized causes the valve member to move upward and pull the valve element away from the valve seat.

Claims

1. A flow control valve comprising:

a housing having an inlet, an outlet and a valve seat in a flow path between the inlet and the outlet;

a valve member movable in a first direction towards the valve seat to a position of engagement with a stop, and in a second direction away from the valve seat towards a stationary core, the valve member having an opening in an end of the valve member;

a valve element slidably received within the opening in the valve member, the valve element being configured to sealingly engage the valve seat;

a spring for biasing the valve member towards a first position where fluid flows through the valve seat to the outlet, in which position the valve element is in engagement with the valve seat, and the valve member is in a position of engagement with the stop that prevents the valve member from impacting against the valve element in engagement with the valve seat; and

a solenoid that, when energized, causes the valve member to move towards a second position where fluid flows through the valve seat to the outlet, in which position the valve element is spaced apart from the valve seat.

2. The flow control valve of claim 1 wherein the valve member is slidably disposed within the housing between a first stop and a second stop, and is configured to reciprocally move towards either the valve seat or the second stop.

3. The flow control valve of claim 1 wherein the valve element is biased by a spring that maintains a spacing between the valve element and the valve member, which spacing permits movement of the valve element relative to the valve member.

4. The flow control valve of claim 3 wherein the valve element is sufficiently spaced apart from the moveable valve member such that when the sealing surface of the valve element engages the valve seat, the valve member engages the stop before the valve member engages the valve element, such that the valve member does not impact against the valve element seated against the valve seat to thereby preserve the valve element'"'"'s sealing surface.

5. The flow control valve of claim 4 wherein the valve element has a shoulder thereon, and the valve member has a retaining member adjacent the opening in the valve member that is configured to engage the valve element'"'"'s shoulder, such that the retaining member captively retains the valve element within the opening in a spaced apart manner relative to the valve member.

6. The flow control valve of claim 5 wherein activation of the solenoid causes the valve member to move away from the stop and establish momentum before a retaining member of the valve member engages the valve element that is in sealing engagement against the valve seat, which momentum provides an impact against the valve element for moving the valve element away from the valve seat to an open position.

7. The flow control valve of claim 4 wherein the valve member further comprises a passage extending longitudinally through a portion of the valve member, which passage permits fluid flow through the valve member to reduce the hydraulic effect acting against the movement of the valve member.

19. The flow control valve of claim 1 further comprising a resilient dampening member disposed between the movable valve member and the stationary core, wherein the resilient dampening member is independent from the stationary core and the valve member, and prevents direct contact between the valve member and the stationary core to dampen the impact of the valve member against the stationary core.

8. A flow control device comprising:

a housing having an inlet, an outlet and a valve seat in a flow path between the inlet and the outlet;

a valve member slidably disposed within the housing approximate the valve seat, having an opening in a first end facing the valve seat, and a passage extending through a portion of the valve member through which fluid may flow, the valve member being configured to move towards the valve seat to a position of engagement with a first stop, and away from the valve seat to a position of engagement with a second stop;

a valve element having an end portion slidably received within the opening in the valve member, the valve element being biased to establish a spacing between the valve element and the valve member;

a spring that provides a biasing force for biasing the valve member towards a first position, in which position the valve element is in sealing engagement with the valve seat, and the valve member is in a position of engagement with the first stop, which first stop prevents the valve member from impacting against the valve element in engagement with the valve seat; and

a solenoid that, when energized, provides a force for overcoming the spring'"'"'s biasing force and urging the valve member towards the second position, in which position the valve element is spaced apart from the valve seat and the valve member is moved into a position of engagement with the second stop,

wherein fluid flow is permitted from the inlet through the valve seat to the outlet when the valve member is in the first position, and fluid flow through the valve is not permitted from the inlet through the valve seat to the outlet when the valve member is in the second position.

9. The flow control device of claim 8 wherein the valve member is slidably disposed within the housing between the first stop and the second stop, and is configured to reciprocally move between the first stop and the second stop.

10. The flow control device of claim 8 each of the valve element is sufficiently spaced apart from the moveable valve member such that when the valve element engages the valve seat, the valve member engages the stop before the valve member engages the valve element, so that any impact of the valve member against the valve element is prevented.

11. The flow control device of claim 8 wherein the valve element has a shoulder thereon, and the valve member has a retaining member adjacent the opening in the valve member that is configured to engage the valve element'"'"'s shoulder, such that the retaining member captively retains the valve element within the opening in a spaced apart manner relative to the valve member.

12. The flow control device of claim 11 wherein activation of the solenoid causes the valve member to move away from the second stop and establish momentum before a retaining member of the valve member engages the valve element that is in sealing engagement against the valve seat, which momentum provides an impact against a portion of the valve element for moving the valve element away from the valve seat to an open position.

13. The flow control device of claim 10 wherein the valve member further comprises a passage extending longitudinally through a portion of the valve member, which passage permits fluid flow through the valve member to reduce the hydraulic effect acting against the movement of the valve member.

20. The flow control valve of claim 8 further comprising a resilient dampening member disposed between the valve member and the second stop, wherein the resilient dampening member is independent from the second stop and the valve member and prevents direct contact between the valve member and the second stop to dampen the impact of the valve member against the second stop.

14. A flow control valve comprising:

a housing having an inlet, an outlet and a valve seat in a flow path between the inlet and the outlet;

a valve member having an end including a chamber opening therein, in which a valve element is slidably disposed, said valve member being slidable within the valve for reciprocally moving between a first position in which the valve element sealingly engages the valve seat to restrict fluid flow to the outlet, and a second position in which the valve element is spaced apart from the valve seat to permit fluid flow to the outlet;

a spring that provides a force for urging the valve member towards the first position, to move the valve element to engage the valve seat and the valve member into engagement with a stop, which stop prevents the valve member from impacting against the valve element in engagement with the valve seat; and

a solenoid that, when activated, provides a force for urging the valve member towards the second position towards a stationary core, to move the valve member to engage and move the valve element away from the valve seat to an open position.

15. The flow control valve of claim 14 further comprising a resilient dampening member disposed between the valve member and the stationary core, wherein the resilient dampening member is independent from the stationary core and the valve member and prevents direct contact between the valve member and the stationary core to dampen the impact of the valve member against the stationary core.

16. The flow control valve of claim 15 wherein the valve element is sufficiently spaced apart from the moveable valve member such that when the valve element engages the valve seat, the valve member engages a stop before the moveable member makes contact with the valve element, such that any impact of the valve member against the valve element is prevented.

17. The flow control valve of claim 16 wherein activation of the solenoid causes the valve member to move away from the second stop and establish momentum before a retaining member of the valve member engages the valve element that is in sealing engagement against the valve seat, which momentum provides an impact against a portion of the valve element for moving the valve element away from the valve seat to an open position.

18. The flow control valve of claim 16 wherein the valve member further comprises a slot forming a passage extending through a portion of the valve member, which passage permits fluid flow through the valve member as the valve member is moved, to reduce the hydraulic effect acting against the movement of the valve member.