Insulation displacement connector (IDC)

• US 7,833,045 B2
• Filed: 02/11/2009
• Issued: 11/16/2010
• Est. Priority Date: 03/24/2008
• Status: Active Grant

• Current Assignee: Kyocera AVX Components Corporation (Kyocera Corporation)
• Original Assignee: AVX Corporation (Kyocera Corporation)
• Inventors: Bishop, Peter
• Primary Examiner(s): Patel; T C
• Assistant Examiner(s): Patel; Harshad C
• Application Number:
  US12/369,381
• Publication Number:
  US 20090239409A1
• Time in Patent Office: 643 Days
• Field of Search: 439/404, 439/405, 439/402, 439/940, 439/942, 439/83
• US Class Current: 439/404
• CPC Class Codes: H01R 12/515 Terminal blocks providing connections to wires or cables
• CPC Class Codes: H01R 12/57 surface mounting terminals
• CPC Class Codes: H01R 4/2429 mounted in an insulating base
• CPC Class Codes: H01R 43/015 Handtools

Abstract

An electrical insulation displacement connector includes a body having at least one channel with an open top side configured for receipt of an insulated conductive core wire therein. A contact element is fixed in the body with a first insulation displacement end defined by opposed blades oriented across the channel, and a second end extending from a bottom surface of the body and configured for electrical contact with a PCB. The body includes retaining structure extending into the channel at a location relative to a depth of the blades within the channel such that the insulation portion of a wire inserted into the channel and pressed down into the first end of the contact element is pushed below the retaining structure, thereby preventing the wire from being inadvertently pulled out from the first end of the contact.

Claims

1. An electrical insulation displacement connector, comprising:

a body having at least one generally U-shaped channel with an open top side configured for receipt of an insulated conductive core wire therein, said channel defined completely through said body such that the insulated conductive core wire passes through said body;

a contact element fixed in said body with a first insulation displacement end defined by opposed blades and a bottom oriented across said channel above a bottom of said U-shaped channel, said contact element including a second end extending from a bottom surface of said body and configured for electrical contact with a PCB;

said body comprising retaining structure extending into said channel at a location relative to a depth of said blades within said channel such that the insulation portion of a wire inserted into said channel and pressed down into said first end of said contact element is pushed below said retaining structure, thereby preventing the wire from being inadvertently pulled out from said first end of said contact, said retaining structure and channel configured relative to said blades such that the insulated conductive core wire is engaged by said blades and said bottom and passes through said channel in a straight linear path without contacting said channel.

2. The connector as in claim 1, wherein said retaining structure comprises retaining edges forming a V-shaped notch with an open apex aligned with a centerline axis of said channel through which the wire is pushed.

3. The connector as in claim 2, wherein said retaining edges are defined at each of opposite outer sidewall faces of said body such that said channel extends between said retaining edges, said retaining structure further comprising a ledge that extends generally transversely from said side walls.

4. The connector as in claim 1, wherein said body comprises a generally T-shaped cross-sectional profile, said retaining structure defined by a V-shaped access in opposite header portions of said T-shaped profile, said channel defined between said V-shaped accesses.

5. The connector as in claim 4, wherein an upper surface of said header portion defines a pick-up surface for a vacuum nozzle.

6. The connector as in claim 1, further comprising a space within said body at opposite sides of said first end of said contact element, said retaining structure defining a pinch point across said space through which the wire is pushed.

7. The connector as in claim 6, wherein said retaining structure is provided at opposite sidewalls of said body such that said first end of said contact element is disposed between opposite said pinch points.

8. The connector as in claim 1, wherein said second end of said contact element defines a foot configured for surface mounting to a pad on a PCB.

9. The connector as in claim 1, wherein said connector is a multi-wire connector and comprises a plurality of said contact elements and associated said channels and said retaining structure.

10. A printed circuit board (PCB) assembly, comprising:

a printed circuit board having a contact pad footprint defined thereon;

at least one electrical insulation displacement connector mounted on said PCB, said connector further comprising;

a body having at least one generally U-shaped channel with an open top side configured for receipt of an insulated conductive core wire therein, said channel defined completely through said body such that the insulated conductive core wire passes through said body;

a second end extending from a bottom surface of said body and

a contact element fixed in said body with a first insulation displacement end defined by opposed blades and a bottom oriented across said channel above a bottom of said U-shaped channel, said contact element including a second end extending from a bottom surface of said body and comprising a tail configured in electrical contact with said contact pad footprint;

said body comprising retaining structure extending into said channel at a location relative to a depth of said blades within said channel such that the insulation portion of a wire inserted into said channel and pressed down into said first end of said contact element is pushed below said retaining structure, thereby preventing the wire from being inadvertently pulled out from said first end of said contact, said retaining structure configured relative to said blades and said channel such that the insulated conductive core wire is engaged by said blades and said bottom and passes through said channel in a straight linear path without contacting said channel.

11. The PCB assembly as in claim 10, wherein said retaining structure comprises retaining edges forming a V-shaped notch with an open apex aligned with a centerline axis of said channel through which the wire is pushed.

12. The PCB assembly as in claim 11, wherein said retaining edges are defined at each of opposite outward sidewall faces of said body such that said channel extends between said retaining edges, said retaining structure further comprising a ledge that extends generally transversely from said side walls.

13. The PCB assembly as in claim 10, wherein said body comprises a generally T-shaped cross-sectional profile, said retaining structure defined by a V-shaped access in opposite header portions of said T-shaped profile, said channel defined between said V-shaped accesses.

14. The PCB assembly as in claim 13, wherein an upper surface of said header portion defines a pick-up surface for a vacuum nozzle.

15. The PCB assembly as in claim 10, further comprising a space within said body at opposite sides of said first end of said contact element, said retaining structure defining a pinch point across said space through which the wire is pushed.

16. The PCB assembly as in claim 15, wherein said retaining structure is provided at opposite sidewalls of said body such that said first end of said contact element is disposed between opposite said pinch points.

17. The PCB assembly as in claim 10, wherein said second end of said contact element defines a foot configured for surface mounting to a pad on a PCB.

18. The PCB assembly as in claim 10, wherein said connector is a multi-wire connector and comprises a plurality of said contact elements and associated said channels and said retaining structure.