Press bending station for the bending of glass sheets

• US 7,866,187 B2
• Filed: 09/24/2003
• Issued: 01/11/2011
• Est. Priority Date: 09/24/2003
• Status: Active Grant

• Current Assignee: Pilkington Automotive Deutschland GmbH (Pilkington PLC), Pilkington North America Incorporated (Pilkington PLC)
• Original Assignee: Pilkington Automotive Deutschland GmbH (Pilkington PLC), Pilkington North America Incorporated (Pilkington PLC)
• Inventors: Boisselle, Robert J., Funk, Dieter, Gorges, Andreas, Pilz, Joachim
• Primary Examiner(s): Lazorcik; Jason L.
• Application Number:
  US10/669,745
• Publication Number:
  US 20050061034A1
• Time in Patent Office: 2,666 Days
• Field of Search: 651/06, 651/07
• US Class Current: 65/287
• CPC Class Codes: C03B 23/03 by press-bending between shaping moulds
• CPC Class Codes: C03B 23/0357 by suction without blowing, e.g. with vacuum or by venturi effect
• CPC Class Codes: C03B 40/005 Fabrics, felts or loose covers

Abstract

A press bending station includes an annular mold (5) and a full-face mold (6). Holes (10), selectively connected to a negative pressure source, are placed in portions of the full-face mold (6) that are determined by the configuration of the annular mold when the annular mold comes into contact with a heated glass sheet (2) during the press bending process. The sheet (2) is drawn by negative pressure through the holes (10) towards the full-face mold (6) and thus acquires its shape. Positive pressure may be selectively applied to the holes (10) to release the sheet (2). According to the invention, at least some of the holes (10) are arranged in at least one groove (11) formed in the mold face of the full-face mold. The grooves (11) according to the invention accelerate considerably the removal by negative pressure of the air between the molding face of the full-face mold (6) and the glass sheet (2) to be bent and thus improve the press bending process.

Claims

1. A press bending station for the bending of glass sheets, comprising:

a full-face mold having a mold face, the mold face having at least one peripheral annular groove formed in the surface thereof, the at least one peripheral annular groove having a plurality of holes located therein; and

an annular mold;

wherein, the at least one peripheral annular groove is formed in a peripheral area that corresponds to the molding contact area where a glass sheet is pressed between the full-face mold and the annular mold.

2. The press bending station of claim 1, wherein the holes are selectively connected to a negative pressure source.

3. The press bending station of claim 1, wherein the holes are selectively connected to a positive pressure source.

4. The press bending station of claim 1, wherein several holes are connected together by the at least one peripheral annular groove formed in the surface of the molding face of the full-face mold.

5. The press bending station of claim 4, wherein the at least one peripheral annular groove is arranged approximately 5-20 mm from the outer edge of the glass sheet.

6. The press bending station of claim 5, wherein the depth and width of the at least one peripheral annular groove are both in the range of 4-6 mm respectively.

7. The press bending station of claim 6, wherein additional flow channels and through-holes are provided in the molding face of the full-face mold inside the area enclosed by the at least one peripheral annular groove.

8. The press bending station of claim 7, wherein the bending tools are each covered by at least one air-permeable cloth.

9. The press bending station of claim 8, wherein the permeable cloth is chosen from a group of materials including stainless steel, fiber glass, poly para-phenyleneterephthalamide fibers, polybenzoxazole, graphite fibers, or blended weaves thereof.

10. The press bending station of claim 8, wherein the molding face of the full-face mold is covered by two or more cloths lying one upon the other, whereby the cloth facing the glass sheet has a finer structure than the cloth lying next to the molding face of the full-face mold.

11. The press bending station of claim 8, wherein the molding face of the full-face mold is covered by only one cloth.

12. The press bending station of claim 11, wherein the structure and the thickness of the cloth facing the glass sheet is adapted to the size of any impurity particles.

13. The press bending station of claim 12, wherein the full-face mold is chosen from the group consisting of ceramic, aluminum, stainless steel, compositions that include fused silicas, or combinations thereof.

14. The press bending station of claim 8, wherein the bending tools can be heated electrically, with hot oil, air, or other fluids.

15. A press bending station having two opposing molds, the first mold having a major surface with at least one peripheral annular groove thereon, at least one hole defined therein, the hole being disposed in fluid communication with the at least one peripheral annular groove and selectively connected to a negative pressure source for holding material to the surface, thus allowing the material to be shaped into a part when the molds are urged together.

16. The mold of claim 15, wherein the hole is selectively connected to a positive pressure source for releasing the material from the surface.