Method and apparatus for monitoring the condition of a battery by measuring its internal resistance

• US 7,902,828 B2
• Filed: 11/20/2007
• Issued: 03/08/2011
• Est. Priority Date: 02/17/2006
• Status: Active Grant

• Current Assignee: Yung-Sung Huang
• Original Assignee: BP Power (BP PLC)
• Inventors: Huang, Yung-Sheng
• Primary Examiner(s): Tso; Edward
• Assistant Examiner(s): DIAO, M BAYE
• Application Number:
  US11/984,669
• Publication Number:
  US 20080094069A1
• Time in Patent Office: 1,204 Days
• Field of Search: 324/430, 324/433
• US Class Current: 324/430
• CPC Class Codes: G01R 31/3647 for determining the ability of a battery to perform a critical function, e.g. cranking
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables

Abstract

A method for evaluating the condition of a battery comprises coupling a first power transistor as or as part of a first external load in series with the battery, coupling a second power transistor as or as part of a second external load in series with the battery, and conducting each power transistor to draw a transient large current from the battery while sampling the voltage across the battery and voltage across the load, from which the internal resistance of the battery can be determined. The internal resistance of the battery can then be compared with a predetermined nominal value to issue a warning if the battery is weak. The invention enables, for example, a driver to correctly know the actual condition of an automobile battery in substantially real time while consuming a minimum amount of power.

Claims

1. A method of monitoring the electric power of a battery by measuring an internal resistance of the battery, comprising the steps of:

(1) coupling a first power transistor across the two terminals of the battery to provide a first known external load, so as to draw a first transient current for a very transient sampling time, while measuring the voltage across the battery, thus obtaining a reference voltage;

(2) coupling a second power transistor across the two terminals of the battery to provide a second known external load, so as to draw a second transient current for a very transient sampling time while the first load is still coupled across the two terminals of the battery, and while measuring the voltage across the battery, thus obtaining a load voltage, and measuring the second transient current; and

(3) calculating the internal resistance of the battery by subtracting the load voltage from the reference voltage and dividing by the second transient current.

2. The method of claim 1, comprising the further step of comparing the calculated internal resistance of the battery to a predetermined nominal value of the internal resistance of the battery to be measured in the range of 0.001Ω

to 1.5Ω

.

3. The method of claim 1, wherein the resistance of the external loads is in a range from 25 uΩ

to 5000 mΩ

.

4. The method of claim 1, wherein the voltage across the resistance of the external load is amplified prior to measurement.

5. The method of claim 1, wherein the external load is provided as an internal resistance of either power transistor.

6. The method of claim 1, wherein the transient currents are in a range from 1 A to 500 A.

7. The method of claim 1, wherein the transient sampling time is less than 0.01 second.

8. The method of claim 1, wherein the voltage across the battery is measured through Kelvin connections.

9. A method of measuring the internal resistance of a battery, comprising the steps of:

(1) choosing an external load, the resistance R of which is selected in accordance with the type of the battery to be evaluated, (2) choosing a first power transistor or its related circuit as a first external load;

(3) connecting the first external load across two terminals of the battery and controlling the first power transistor to conduct so that a transient current is drawn from the battery by the first external load for a very transient sampling time, while sampling a first reference voltage V_BR between two terminals of the battery and sampling a second reference voltage V_LR between two terminals of the external load;

(4) choosing a second power transistor or its related circuit as a second external load;

(5) connecting the second external load across two terminals of the battery and controlling the second power transistor to conduct so that a transient current is drawn from the battery by the second external load at a very transient sampling time while sampling a first load voltage V_BL between two terminals of the battery and sampling a second load voltage V_LL between two terminals of the external load;

(6) determining the transient current I drawn by the load by subtracting V_LL from V_LR and dividing the difference by the resistance R of the second external load; and

(7) calculating the internal resistance r of the battery by subtracting V_BR from V_BL and dividing the difference by the transient current I.

10. The method of claim 9, comprising the further steps of:

(8) comparing the calculated internal resistance r of the battery to be measured to a predetermined nominal value of the internal resistance of the battery to be measured so as to determine whether the former is equal to or larger than the predetermined nominal value; and

(9) issuing a warning through an input and output (I/O) device if the determination in step (8) is affirmative.

11. The method of claim 9, wherein steps (3) and (5) are performed repetitively, and average values of V_BR, V_LR V_BL, and V_LL are determined and used in calculation of I and r.

12. The method of claim 10, wherein the predetermined nominal value of the internal resistance of the battery to be measured is 0.001Ω

to 1.5Ω

.

13. The method of claim 9, wherein the resistance of the external loads is in a range from 25 uΩ

to 5000 mΩ

.

14. The method of claim 9, wherein the voltage across the external load is amplified prior to measurement.

15. The method of claim 9, wherein one or both of the external loads is provided as an internal resistance of the corresponding power transistor.

16. The method of claim 9, wherein the transient currents are in a range from 1 A to 500 A.

17. The method of claim 9, wherein the transient sampling time is less than 0.01 second.

18. The method of claim 9, wherein the I/O device comprises one or more of a display, a keyboard input, a wireless operation, a network, USB (Universal Serial Bus) connector, a databus, CAN (Controller Area Network) bus, GPS (Global Positioning System), SMS (Simple Message Service), MMS (Multimedia Message Service), WAP (Wireless Application Protocol) or an access to the Internet.

19. The method of claim 9, wherein the values for the voltage across the battery are measured through Kelvin connections.

20. A method of evaluating the condition of a battery, comprising the steps of:

(1) choosing an external load, a resistance R of which is based on the type of the battery to be evaluated;

(2) selecting a value for a nominal internal resistance of the battery in accordance with its type;

(3) connecting a first power transistor across the battery so that if the first power transistor is controlled to conduct, a first external load is placed in series with the battery, whereby a transient current is drawn from the battery;

(4) controlling said first power transistor to conduct while transiently sampling between two terminals of the battery and across the first external load for a plurality of times, so as to obtain an average sampled reference voltage V_BR between two terminals of the battery and a sampled reference voltage V_LR between two terminals of the external load;

(5) connecting a second power transistor across the battery so that if the second power transistor is controlled to conduct, a second external load is placed in series with the battery, whereby a second transient current is drawn from the battery;

(6) controlling said second power transistor to conduct while transiently sampling between two terminals of the battery and across the second external load for a plurality of times, so as to obtain an average sampled load voltage V_BL between two terminals of the battery and an average sampled load voltage V_LL between two terminals of the external load;

(7) determining the transient current I drawn by the second external load by subtracting V_LR from V_LL and dividing by the resistance R of the second external load;

(8) calculating the internal resistance r of the battery by subtracting V_BR from V_BL and dividing by the transient current I of the battery; and

(9) comparing the obtained internal resistance r of the battery to be measured with the selected nominal value thereof to determine the condition of the battery to be measured.

21. The method of claim 20, wherein the transient sampling time is less than 0.01 second.

22. The method of claim 20, comprising the further step of providing an output by way of an I/O device comprising one or more of a display, a keyboard input, a wireless operation, a USB (Universal Serial Bus) connector, CAN (Controller Area Network) bus, GPS (Global Positioning System), SMS (Simple Message Service), MMS (Multimedia Message Service), WAP (Wireless Application Protocol) or an access to the Internet.

23. The method of claim 20, wherein the voltage across the battery is measured through Kelvin connections.

24. An apparatus for monitoring the condition of a battery by coupling a first power transistor across the battery to provide a first external load to obtain a sampled battery reference voltage and a sampled reference load voltage and coupling a second power transistor across the battery to provide a second external load to obtain a sampled battery load voltage and a sampled second load voltage, comprising:

a controller for controlling the apparatus so as to sample a voltage across the battery at predetermined periods of time responsive to imposition of a known external load chosen responsive to the type of the battery, calculate an internal resistance of the battery to be measured, and compare the internal resistance of the battery to be measured with a predetermined nominal value therefor;

first and second external loads both controllably coupled in series with the battery;

a transient current control circuit connected across two terminals of the battery, being responsive to control signals from the controller, and including the first power transistor and the second power transistor, so that transient currents are drawn from the battery by the first and second external loads responsive to control signals from the controller, a voltage-sampling circuit responsible for sampling voltages across two terminals of the battery for one or more very transient sampling times, said controller being operable to divide a difference between the sampled second load voltage and the sampled reference load voltage by the resistance of the second external load to obtain a transient current of the battery; and

dividing a difference between the sampled reference battery voltage and the sampled load voltage by the transient current of the battery so as to calculate the internal resistance of the battery to be measured; and

an input/output (I/O) device responsive to the controller for issuing a warning responsive to comparison of the calculated value of the internal resistance of the battery with the predetermined nominal value thereof.

25. The apparatus of claim 24, wherein the apparatus further comprises an amplifier for amplifying the voltage across the external load prior to measurement.

26. The apparatus of claim 24, wherein the external loads comprise the internal resistance of the power transistors.

27. The apparatus of claim 24, wherein the resistance of each of the first and second external loads is in a range from 25 uΩ

to 5000 mΩ

.

28. The apparatus of claim 24 wherein the predetermined nominal value of the internal resistance of the battery is 0.001Ω

to 1.5Ω

.

29. The apparatus of claim 24, wherein the transient currents are in a range from 1 A to 500 A.

30. The apparatus of claim 24, wherein the voltage sampling time is less than 0.01 second.

31. The apparatus of claim 24, wherein the I/O device comprises one or more of a display, a keyboard input, a wireless communication device, a network, USB (Universal Serial Bus) connector, a databus, CAN (Controller Area Network) bus, GPS (Global Positioning System), SMS (Simple Message Service), MMS (Multimedia Message Service), WAP (Wireless Application Protocol) or access to the Internet.

32. The apparatus of claim 24, wherein the voltage across the battery is measured through Kelvin connections.