Communication cable comprising electrically isolated patches of shielding material

• US 7,923,641 B2
• Filed: 11/25/2008
• Issued: 04/12/2011
• Est. Priority Date: 08/11/2006
• Status: Active Grant

• Current Assignee: Superior Essex International IP
• Original Assignee: Superior Essex Communications LP (LS Corporation)
• Inventors: Smith, Delton C., Tyler, James S., McNutt, Christopher
• Primary Examiner(s): Nguyen; Chau N
• Application Number:
  US12/313,914
• Publication Number:
  US 20090173511A1
• Time in Patent Office: 868 Days
• Field of Search: 174/36, 174/108, 174/109, 174/113.R
• US Class Current: 174/113.00R
• CPC Class Codes: H01B 11/1008 Features relating to screening tape per se

Abstract

A tape can comprise a two-sided strip of dielectric material, with patches of electrical conductive material adhering to each side. Patches on one side can be longitudinally offset from patches on the opposite side. The patches can be electrically isolated from one another. The tape can be wrapped around one or more conductors, such as wires that transmit data, to provide electrical or electromagnetic shielding. The patches can circumferentially encase the conductors, with patches on one side of the tape covering gaps on the other side of the tape. The tape can be wrapped around the conductors so that an edge of a patch spirals about the conductors in a rotational direction opposite to any twisting of the conductors. The resulting cable can have a shield that is electrically discontinuous between opposite ends of the cable.

Claims

1. A communication cable comprising:

a pair of individually insulated electrical conductors comprising a twist lay; and

a tape wrapped around the pair of individually insulated electrically conductors, the tape comprising;

a substrate comprising dielectric material;

first electrically conductive patches that are electrically isolated from one another, that are longitudinally separated from one another, and that are attached to a first side of the substrate; and

second electrically conductive patches that are electrically isolated from one another, that are longitudinally separated from one another, and that are attached to a second side of the substrate,

wherein each of the first and second patches comprises a respective edge spiraling about the pair in a common direction opposite the twist lay.

2. The communication cable of claim 1, wherein each of the first electrically conductive patches is thicker than each of the second electrically conductive patches and is substantially thicker than a skin depth for a frequency of a signal that the communication cable is operative to carry.

3. The communication cable of claim 1, wherein the pair of individually insulated electrical conductors is twisted in a counterclockwise direction and wherein the edges spiral in a clockwise direction.

4. The communication cable of claim 1, wherein each of the first electrically conductive patches is substantially thicker than each of the second electrically conductive patches, and

wherein the first side faces the pair of individually insulated electrical conductors.

5. The communication cable of claim 4, wherein each of the first electrically conductive patches is thicker than a skin depth for a frequency of a signal that the communication cable is operative to carry.

6. The communication cable of claim 5, wherein one of the second electrically conductive patches on the second side of the tape covers a separation between two of the first electrically conductive patches on the first side of the tape.

7. The communication cable of claim 6, wherein one of the first electrically conductive patches on the first side of the tape covers a separation between two of the second electrically conductive patches on the second side of the tape.

8. The communication cable of claim 1, wherein the first electrically conductive patches in combination with the second electrically conductive patches circumferentially cover the pair of individually insulated electrical conductors.

9. The communication cable of claim 1, wherein the communication cable comprises a core comprising the pair of individually insulated electrical conductors and at least one additional conductor, wherein the core is twisted in a same rotational direction as the twist lay.

10. The communication cable of claim 1, wherein the communication cable comprises a core comprising the pair of individually insulated electrical conductors and at least one additional conductor.

11. An apparatus for isolating an electrical conductor, comprising:

a strip of dielectric film comprising a first edge, a second edge, a first side between the first edge and the second edge, and a second side opposite the first side;

a first plurality of conductive film segments, each attached to the first side of the strip of dielectric film, wherein first isolation regions separate the first plurality of conductive film segments from one another; and

a second plurality of conductive film segments, each attached to the second side of the strip of dielectric film, wherein second isolation regions separate the second plurality of conductive film segments from one another,

wherein the first plurality of film segments overlap the second isolation regions,

wherein each of the first plurality of conductive film segments comprises a respective thickness within a first thickness range,

wherein each of the second plurality of conductive film segments comprises a respective thickness within a second thickness range, and

wherein the first thickness range is outside the second thickness range.

12. The apparatus of claim 11, wherein the second plurality of conductive film segments overlap the first isolation regions.

13. The apparatus of claim 11, wherein the first plurality of conductive film segments cover the second isolation regions, and wherein the second plurality of conductive film segments cover the first isolation regions.

14. The apparatus of claim 11, wherein each of the first plurality of conductive film segments comprises an edge disposed at a substantially acute angle with respect to the first edge.

15. The apparatus of claim 11, wherein each of the first plurality of conductive film segments comprises an edge disposed at an acute angle with respect to the first edge,

and wherein each of the second plurality of conductive film segments comprises another edge disposed at another acute angle with respect to the first edge.

16. The apparatus of claim 11, wherein each of the first plurality of conductive film segments comprises an edge forming an included angle with the first edge, wherein the included angle is between about five degrees and about 45 degrees.

17. The apparatus of claim 11, wherein each of the first plurality of conductive film segments comprises an edge forming an angle of less than about 45 degrees with the first edge, and

wherein each of the second plurality of conductive film segments comprises another edge forming another angle of less than about 45 degrees with the first edge.

18. The apparatus of claim 11, wherein the first plurality of conductive film segments or the second plurality of conductive film segments comprises rectangular conductive film segments.

19. The apparatus of claim 11, wherein at least one conductive film segment in the first plurality of conductive film segments or the second plurality of conductive film segments comprises a parallelogram having two acute angles that are opposite one another.

20. The apparatus of claim 11, wherein each of the first plurality of conductive film segments has a substantially different geometric outline than each of the second plurality of conductive film segments.

21. An apparatus for isolating an electrical conductor, comprising:

a strip of dielectric film comprising a first edge, a second edge, a first side between the first edge and the second edge, and a second side opposite the first side;

a first plurality of conductive film segments, each attached to the first side of the strip of dielectric film, wherein first isolation regions separate the first plurality of conductive film segments from one another; and

a second plurality of conductive film segments, each attached to the second side of the strip of dielectric film, wherein second isolation regions separate the second plurality of conductive film segments from one another,

wherein the first plurality of film segments overlap the second isolation regions,

wherein the first plurality of conductive film segments are electrically isolated from the second plurality of conductive film segments,

wherein the first side of the strip of dielectric film faces the electrical conductor,

wherein the each of the first plurality of conductive film segment is thicker than a skin depth for a frequency of a signal that the electrical conductor is operative to carry, and

wherein each of the first plurality of conductive film segments is thicker than each of the second plurality of conductive film segments.

22. A communication cable comprising:

a core that comprises a plurality of pairs of individually insulated electrical conductors, wherein each pair is individually twisted in a rotational direction, and wherein the core is twisted in the rotational direction; and

a tape, curled around the core, that comprises;

a first edge extending substantially parallel to the communication cable;

a second edge extending substantially parallel to the communication cable;

a first side;

a second side;

a plurality of electrically conductive patches that are electrically isolated from one another and that are attached to the first side, wherein each patch comprises an edge that spirals around the core opposite the rotational direction; and

a second plurality of electrically conductive patches that are electrically isolated from one another and that are attached to the second side,

wherein each of the plurality of electrically isolated patches that are attached to the first side has a first thickness, and wherein each of the plurality of electrically isolated patches that are attached to the second side has a second thickness that is different than the first thickness.

23. A communication cable comprising:

a core that comprises a plurality of pairs of individually insulated electrical conductors, wherein each pair is individually twisted in a rotational direction, and wherein the core is twisted in the rotational direction;

a tape, curled around the core, that comprises;

a first edge extending substantially parallel to the communication cable;

a second edge extending substantially parallel to the communication cable;

a first side;

a second side; and

a plurality of electrically conductive patches that are electrically isolated from one another and that are attached to the first side, wherein each patch comprises an edge that spirals around the core opposite the rotational direction; and

a second plurality of electrically conductive patches, disposed adjacent the second side, that are electrically isolated from one another and from the plurality of electrically conductive patches,

wherein the plurality of electrically conductive patches and the second plurality of electrically conductive patches circumferentially encase the core,

wherein the communication cable is operative to carry a signal that comprises a frequency,

wherein each of the plurality of electrically conductive patches is substantially thicker than a skin depth for the frequency,

wherein the first side faces the core,

wherein the second side faces away from the core,

wherein each of the plurality of electrically conductive patches is thicker than each of the second plurality of electrically conductive patches, and

wherein each of the plurality of electrically conductive patches and each of the second plurality of electrically conductive patches comprises a respective edge forming an acute angle with the first edge of the tape or the second edge of the tape.

24. The communication cable of claim 23, wherein each of the plurality of electrically conductive patches comprises a first length, and wherein each of the second plurality of electrically conductive patches comprises a second length that is substantially different than the first length.

25. The communication cable of claim 24, wherein each of the plurality of electrical conductive patches has a geometric form that is different than each of the second plurality of electrically conductive patches.

26. An apparatus for isolating an electrical conductor, comprising:

a strip of dielectric film comprising a first edge, a second edge, a first side between the first edge and the second edge, and a second side opposite the first side;

a first plurality of conductive film segments, each attached to the first side of the strip of dielectric film, wherein first isolation regions separate the first plurality of conductive film segments from one another; and

a second plurality of conductive film segments, each attached to the second side of the strip of dielectric film, wherein second isolation regions separate the second plurality of conductive film segments from one another,

wherein the first plurality of film segments overlap the second isolation regions, and

wherein the first plurality of conductive film segments and the second plurality of conductive film segments spiral around a plurality of twisted pairs of electrical conductors in a common direction.