Power plug with leakage current protection function

• US 7,924,541 B2
• Filed: 06/29/2005
• Issued: 04/12/2011
• Est. Priority Date: 09/22/2004
• Status: Expired due to Fees

• Current Assignee: Bingham Mccutchen LLP (Morgan Lewis & Bockius LLP)
• Original Assignee: Bingham Mccutchen LLP (Morgan Lewis & Bockius LLP)
• Inventors: Zhang, Long
• Primary Examiner(s): Fureman, Jared J
• Assistant Examiner(s): Ieva, Nicholas
• Application Number:
  US11/170,034
• Publication Number:
  US 20060061924A1
• Time in Patent Office: 2,113 Days
• Field of Search: 361/42, 361/93.1
• US Class Current: 361/93.1
• CPC Class Codes: H01H 83/04 with testing means for indicating the ability of the switch or relay to function properly
• CPC Class Codes: H01R 13/652 with earth pin, blade or socket
• CPC Class Codes: H01R 13/7135 with ground fault protector H01R13/7132 takes precedence
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/30 with additional earth or shield contacts

Abstract

A power plug having leakage current protection function is disclosed. The power plug includes a changeover mechanism for making and breaking electrical connection between the input (line) and output (load) side of the plug, and a control circuit for detecting a leakage current and a short circuit. A reset button and a test button are provided. When the reset button is pressed, a reset shaft operates the changeover mechanism to achieve electrical connection between the input and output sides. When there is a current leakage, a short circuit or other abnormal conditions at the output side of the plug (or the input side of the appliance connected to the plug), the control circuit generates a signal to operate the changeover mechanism to electrically disconnect the input and output sides. The test button can simulate a short circuit to electrically disconnect the input and output sides.

Claims

1. A power plug comprising:

a body;

neutral and phase conductor prongs partially disposed within the body and extending therefrom;

output neutral and phase wires;

a reset button partially exposed from the body;

a reset shaft disposed within the body and coupled to the reset button;

a changeover mechanism disposed within the body for making or breaking electrical connections between the neutral and phase conductor prongs and the output neutral and phase wires, respectively, the changeover mechanism including a disconnect mechanism, a pair of moveable members electrically connected respectively to the output neutral and phase wires and moveable by the disconnect mechanism, and a coil having a core coupled to the disconnect mechanism;

a circuit board disposed within the body and having a leakage current and short circuit detection circuit, the leakage current and short circuit detection circuit being connected to the coil to energize the coil in response to detecting a leakage current or a short circuit on an output side of the plug;

wherein the disconnect mechanism has a first position in which the pair of moveable members are electrically disconnected respectively from the neutral and phase conductor prongs, and a second position in which the pair of moveable members are electrically connected respectively to the neutral and phase conductor prongs, and wherein the reset shaft and the core cooperate with the disconnect mechanism to move it from the first position to the second position when the reset button is pressed and to move it from the second position to the first position when the coil is energized; and

a shield line of the output neutral and phase wires, the shield line being connected to the leakage current and short circuit detection circuit,

wherein the leakage current and short circuit detection circuit includes a photo coupler IC and a silicon-controlled rectifier (SCR), an input of the photo coupler IC being electrically connected to the shield line and an output of the photo coupler IC being electrically connected to a gate of the SCR to control conductivity of the SCR, the SCR supplying a current to the coil when the SCR is conductive.

2. The power plug of claim 1, wherein the neutral and phase conductor prongs each includes a stationary contact terminal,

wherein the two moveable members are contact levers and each include a moveable contact terminal corresponding to the respective stationary contact terminal,

wherein the disconnect mechanism includes a slidable lock member coupled to the core and capable of being engaged with or released from the reset shaft, and two side arms each disposed adjacent one of the moveable contact levers to move the moveable contact levers, and

wherein when the reset button is pressed, the disconnect mechanism is engaged with the reset shaft and locked in the second position so that the moveable terminals contact the stationary terminals, and when the coil is energized, the disconnect mechanism is released from the engagement with the reset shaft so that the moveable terminals are separated from the stationary terminals.

3. The power plug of claim 1, wherein the output of the photo coupler IC provides a trigger voltage to the gate of the SCR capable of triggering the SCR to be conductive.

4. The power plug of claim 1, further comprising a test button partially exposed from the body,

wherein the leakage current and short circuit detection circuit further includes a test switch operable by the test button, the test switch being connected to the input of the photo coupler IC.

5. The power plug of claim 1, further comprising a ground conductor prong extending from the body for electrically connecting to the ground.

7. The power plug of claim 1, wherein the gate of the SCR is electrically de-coupled from the shield line.

6. A power plug comprising:

neutral and phase conductor prongs;

output neutral and phase wires;

a changeover mechanism for making or breaking electrical connections between the neutral and phase conductor prongs and the output neutral and phase wires;

a shield line disposed around the output neutral and phase wires; and

a leakage current and short circuit detection circuit electrically connected to the shield line and the changeover mechanism for generating a signal to cause the changeover mechanism to break the electrical connections between the neutral and phase conductor prongs and the output neutral and phase wires in response to detecting a leakage current or a short circuit condition on the shield line,

wherein the leakage current and short circuit detection circuit includes a photo coupler IC and a silicon-controlled rectifier (SCR), an input of the photo coupler IC being electrically connected to the shield line and an output of the photo coupler IC being electrically connected to a gate of the SCR to control conductivity of the SCR, the SCR supplying a current to the changeover mechanism when the SCR is conductive.

8. The power plug of claim 6, wherein the gate of the SCR is electrically de-coupled from the shield line.

9. The power plug of claim 6, wherein the output of the photo coupler IC provides a trigger voltage to the gate of the SCR capable of triggering the SCR to be conductive.

10. A power supply device comprising:

input neutral and phase conductors;

output neutral and phase conductors;

a changeover mechanism for making or breaking electrical connections between the input neutral and phase conductors and the output neutral and phase conductors;

a shield line for sensing an abnormal condition; and

a leakage current and short circuit detection circuit electrically connected to the shield line and the changeover mechanism for generating a signal to cause the changeover mechanism to break the electrical connections between the input neutral and phase conductors and the output neutral and phase conductors in response to detecting an abnormal condition on the shield line,

wherein the leakage current and short circuit detection circuit includes a photo coupler IC and a silicon-controlled rectifier (SCR), an input of the photo coupler IC being electrically connected to the shield line and an output of the photo coupler IC being electrically connected to a gate of the SCR to control conductivity of the SCR, the SCR supplying a current to the changeover mechanism when the SCR is conductive.

11. The power supply device of claim 10, wherein the output of the photo coupler IC provides a trigger voltage to the gate of the SCR capable of triggering the SCR to be conductive.