Devices and techniques for a posterior lateral disc space approach

• US 7,935,124 B2
• Filed: 08/07/2003
• Issued: 05/03/2011
• Est. Priority Date: 10/21/1999
• Status: Expired due to Fees

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Josse, Loic, Liu, Mingyan, Frey, George, White, John L.
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): Sevilla; Christian
• Application Number:
  US10/636,398
• Publication Number:
  US 20040030346A1
• Time in Patent Office: 2,826 Days
• Field of Search: 606/61, 606/86, 606/90, 606/99, 606/105, 606 96- 98, 623 1711- 1716
• US Class Current: 606/99
• CPC Class Codes: A61B 17/0206 with antagonistic arms as supports for retractor elements
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1631 Special drive shafts, e.g. flexible shafts A61B17/1642, A61B17/164 take precedence
• CPC Class Codes: A61B 17/1642 for producing a curved bore
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4465 having a circular or kidney shaped cross-section substantially perpendicular to the axis of the spine
• CPC Class Codes: A61F 2/4603 for insertion or extraction of endoprosthetic joints or of accessories thereof
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/30115 circular-O-shaped
• CPC Class Codes: A61F 2002/30133 kidney-shaped or bean-shaped
• CPC Class Codes: A61F 2002/30235 tubular, e.g. sleeves
• CPC Class Codes: A61F 2002/30329 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30774 : internally-threaded
• CPC Class Codes: A61F 2002/30777 : Oblong apertures
• CPC Class Codes: A61F 2002/30785 : parallel
• CPC Class Codes: A61F 2002/30787 : inclined obliquely with respect to each other
• CPC Class Codes: A61F 2002/30789 : perpendicular with respect to each other
• CPC Class Codes: A61F 2002/30828 : parallel
• CPC Class Codes: A61F 2002/30912 : made of expanded metal, e.g. diamond mesh or metal nets having lozenge-shaped apertures
• CPC Class Codes: A61F 2002/448 : comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2002/4627 : with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4635 : using minimally invasive surgery
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2230/0006 : circular
• CPC Class Codes: A61F 2230/0015 : Kidney-shaped, e.g. bean-shaped
• CPC Class Codes: A61F 2230/0069 : cylindrical
• CPC Class Codes: A61F 2250/0098 : radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2310/00017 : Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys

Abstract

This invention relates to methods and instruments for performing disc space preparation and implant insertion from a unilateral approach to the spine through a posterior lateral opening to the disc space. The instruments include spreaders, distractors, reamers, scrapers, cutters, chisels, rasps, pushers and implant inserters. A surgical procedure is provided that allows bilateral support of the adjacent vertebrae with at least one interbody fusion device inserted into the disc space via a unilateral approach. Implants for insertion into the disc space are also provided.

Claims

1. A spinal implant insertion assembly, comprising:

an inserter including a shaft having a proximal handle portion extending along a first longitudinal axis and a distal portion including a connecting portion for engagement with a spinal implant, said connecting portion extending along a second longitudinal axis obliquely oriented to said first longitudinal axis, said shaft further including a lateral offset portion extending between said connecting portion and said proximal handle portion of said shaft proximally of said connecting portion, said lateral offset portion being obliquely oriented to said proximal handle portion of said shaft;

a pusher including a distal end engaged with said shaft at a position proximal to where said lateral offset portion is obliquely oriented to said proximal handle portion and where said shaft lies on said first longitudinal axis and said pusher extends from said shaft toward said proximal handle portion of said inserter along a second shaft to a second proximal handle portion; and

a spinal implant having an insertion tool engaging portion, wherein said implant defines a shape in a plane generally parallel to opposing vertebral endplates, wherein said shape includes an elongated convexly curved outer wall and an opposite elongated concavely curved outer wall and opposite convexly curved outer end walls at opposite ends of said spinal implant extending between and connecting said convexly curved outer wall and said concavely curved outer wall and said insertion tool engaging portion of said spinal implant lies on one of said convexly curved outer end walls of said spinal implant, wherein said inserter engages said insertion tool engaging portion of said spinal implant so that said elongated concavely and convexly curved outer walls of said spinal implant extend distally from said inserter to the other of said convexly curved outer end walls.

2. The assembly of claim 1, wherein said distal portion of said shaft of said inserter further includes a straight portion extending distally from said lateral offset portion, said straight portion being offset a distance from said proximal handle portion.

3. The assembly of claim 2, wherein said connecting portion is in said straight portion of said shaft of said inserter and said connecting portion includes a proximal end extending from a proximal end of said straight portion and an opposite distal protrusion extending distally from a distal end of said straight portion.

4. The assembly of claim 3, further comprising a driver with a distal end engageable to said proximal end of said connecting portion with said driver extending proximally from said connecting, wherein when said driver is engaged to said proximal end of said connecting portion rotation of said driver rotates said connecting portion within said straight portion to engage said distal protrusion to the spinal implant.

5. The assembly of claim 1, wherein said pusher is removably engageable to said shaft of said inserter.

6. The assembly of claim 5, wherein said shaft of said inserter includes a bore and said distal end portion of said pusher includes a reduced diameter portion positionable in said bore.

7. The assembly of claim 5, wherein said shaft of said inserter includes a notch and said pusher includes a shaft engaging portion positionable in said notch.

8. The assembly of claim 7, wherein said shaft engaging portion includes a U-shaped prong positionable in said notch about said shaft of said inserter.

9. The assembly of claim 1, wherein said distal portion of said inserter includes a bearing member contactable with a wall on the spinal implant when engaged to said connecting portion.

10. The assembly of claim 9, wherein said connecting portion includes a protrusion extending distally from said wall.

11. The assembly of claim 10, wherein said protrusion is threaded for threadingly engaging the spinal implant to said inserter.

12. An assembly for non-linear insertion of an implant in an intradiscal space, comprising:

a spinal implant having an insertion tool engaging portion, wherein said spinal implant defines a shape in a plane generally parallel to opposing vertebral endplates, wherein said shape includes an elongated convexly curved outer wall and an opposite elongated concavely curved outer wall and opposite convexly curved outer end walls at opposite ends of said spinal implant extending between and connecting said convexly curved outer wall to said concavely curved outer wall and said insertion tool engaging portion of said spinal implant lies on one of said convexly curved outer end walls of said spinal implant;

an inserter connectable to said spinal implant, said inserter including;

an elongated shaft having an impaction tool engaging portion adjacent a distal end of said shaft, said shaft extending along a longitudinal axis proximally from said impaction tool engaging portion;

a handle at the proximal end of said shaft;

an implant connector at the distal end of said shaft and including a proximal end engageable for rotating said connector within said shaft for engaging a distal end of said implant connector to said insertion tool engaging portion of said spinal implant so that said elongated concavely and convexly curved outer walls of said spinal implant extend distally from said inserter to the other of said convexly curved outer end walls; and

a pusher including a second shaft with a distal end removably mating with said elongate shaft of said inserter at a portion of said elongate shaft lying on said longitudinal axis with said second shaft extending proximally from said portion of said shaft toward said handle of said inserter to a second proximal handle of said pusher.

13. The assembly of claim 12, wherein said shaft of said inserter has a lateral offset portion adjacent the distal end of said shaft of said inserter that is obliquely oriented to a proximal portion of said shaft of said inserter and said pusher is engaged to said elongate shaft of said inserter proximally of where said lateral offset portion is obliquely oriented to said proximal portion of said elongate shaft.

14. The assembly of claim 12, wherein said shaft of said inserter has a bend adjacent the distal end of said shaft.

15. The assembly of claim 14, wherein said shaft of said inserter is hollow, said inserter further including a flexible inner shaft, extending through said shaft, said implant connector being coupled to a distal end of said inner shaft.

16. The assembly of claim 12, wherein impaction tool engaging portion is a notch formed around said shaft and said pusher includes a U-shaped prong positionable in said notch.

17. The assembly of claim 12, wherein said impaction tool engaging, portion is a bore formed in said shaft and said pusher includes a reduced diameter distal tip positionable in said bore.

18. A spinal implant insertion assembly, comprising:

an inserter including a shaft having a proximal handle portion and a distal portion including a connecting portion for engagement with a spinal implant, said inserter further including a lateral offset portion extending between said proximal handle portion and said connecting portion, said lateral offset portion forming an angle with said proximal handle portion, said distal portion further including a straight portion extending from said lateral offset portion, said straight portion being offset a distance from said proximal handle portion, wherein said connecting portion rotates in said straight portion and includes a proximal end extending from a proximal end of said straight portion and an opposite distal protrusion extending distally from a distal end of said straight portion;

a pusher including a second distal end portion engaged to said inserter adjacent said distal portion of said inserter and extending on a first side of said inserter and away from said inserter along a second shaft having a second proximal handle portion;

a driver extending along a third shaft on a second side of said shaft of said inserter opposite said first side, said driver including a first end removably engageable to said proximal end of said connecting portion; and

a spinal implant having an insertion tool engaging portion to the spinal implant, wherein said implant defines a shape in a plane generally parallel to opposing vertebral endplates, wherein said shape includes an elongated convexly curved outer wall and an opposite elongated concavely curved outer wall and convexly curved outer end walls at opposite ends of said spinal implant extending between and connecting said convexly curved outer wall to said concavely curved outer wall and said insertion tool engaging portion of said spinal implant lies on one of said convexly curved outer end walls of said spinal implant, wherein said driver is operable to rotate said connecting portion in said straight portion to engage said distal protrusion to said insertion tool engaging portion of said spinal implant so that said elongated concavely and convexly curved outer walls of said spinal implant extend distally from said inserter to the other of said convexly curved outer end walls.

19. The assembly of claim 18, wherein said second distal end portion of said pusher is removably engaged to said shaft of said inserter at a location that is proximal to said lateral offset portion.

20. The assembly of claim 19, wherein said shaft of said inserter includes a bore and said distal end portion of said pusher includes a reduced diameter portion positionable in said bore.

21. The assembly of claim 18, wherein said distal portion of said inserter includes a bearing member contactable with a wall on said spinal implant when engaged to said connecting portion.

22. The assembly of claim 18, wherein said protrusion is threaded for threadingly engaging said spinal implant to said inserter.