Battery-powered occupancy sensor

• US 7,940,167 B2
• Filed: 09/03/2008
• Issued: 05/10/2011
• Est. Priority Date: 09/03/2008
• Status: Expired due to Fees

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Schmalz, Andrew Peter, Sloan, Greg Edward, Steiner, James P.
• Primary Examiner(s): Crosland; Donnie L
• Application Number:
  US12/203,500
• Publication Number:
  US 20100052894A1
• Time in Patent Office: 979 Days
• Field of Search: 340/539.1, 340/541, 340/693.7, 340/693.9
• US Class Current: 340/539.1
• CPC Class Codes: G08B 29/24 Self-calibration, e.g. compensating for environmental drift or ageing of components
• CPC Class Codes: H05B 39/086 with possibility of remote control
• CPC Class Codes: H05B 47/11 by determining the brightness or colour temperature of ambient light
• CPC Class Codes: H05B 47/13 by using passive infrared detectors
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

A battery-powered occupancy sensor for detecting an occupancy condition in a space comprises first and second batteries, an occupancy detector circuit, a controller, and a wireless transmitter for transmitting a first wireless signal in response to the occupancy detector circuit detecting the occupancy condition in the space. The controller and the wireless transmitter are powered by the first battery, while only the occupancy detector circuit is powered by the second battery, such that the occupancy detector circuit is isolated from noise generated by the controller and the wireless transmitter. The occupancy detector circuit draws a current having a magnitude of approximately 5 microamps or less from the second battery. The occupancy sensor transmits a second wireless signal is response to determining that the voltage of one of the batteries has dropped too low.

Claims

1. A battery-powered occupancy/vacancy sensor for control of a lighting load in a room, said sensor comprising:

a top plate containing a lens;

a bottom plate disposed in a plane parallel to the plane of said top plate, said bottom plate having fastening means for fastening said sensor to a surface of said room;

a generally peripheral wall connecting the peripheries of said top plate and said bottom plate and defining a generally flat, shallow disk-shaped volume;

a PIR detector circuit housed within the interior of said volume, said PIR detector circuit having a PIR detector aligned with said lens, said PIR detector operable to detect an occupancy or vacancy condition in said room;

an RF transmission circuit housed within the interior of said volume and responsive to said PIR detector for transmitting an RF signal to designate the need for a change in the lighting in said room;

a first battery housed within the interior of said volume;

a second battery housed within the interior of said volume;

a battery-removal structure comprising first and second battery supports located at the ends of first and second flexible arms, respectively, for supporting said first and second batteries within the interior of said volume, said battery-removal structure further comprising first and second battery-removal tabs connected to said respective first and second battery supports;

wherein when said first battery-removal tab is pulled away from said sensor, said first flexible arm flexes and said first battery support forces said first battery out of the interior of said volume, and when said second tab is pulled away from said sensor, said second flexible arm flexes and said second battery support forces said second battery out of the interior of said volume.

2. The sensor of claim 1, wherein said peripheral wall comprises a cylindrical wall having a height which is less than one-half the maximum lateral dimension of said top plate to define a generally flat, shallow disk shaped volume.

3. The sensor of claim 2, wherein said top and bottom plates are circular disks and said bottom plate has a diameter less than the diameter of said top plate.

4. The sensor of claim 2, wherein said bottom plate is releasably connected to the bottom of said cylindrical wall.

5. The sensor of claim 2, wherein said lens is an outwardly domed lens fixed within a central opening in said top plate.

6. The sensor of claim 1, wherein said fastening means is removably connectable to said surface to permit the easy relocation of said sensor within said room.

7. A battery-powered occupancy sensor structure for mounting in a room, said sensor structure comprising:

a flat top plate defining a shallow plastic cup and having an integral wall extending from the periphery of said top plate;

a lens disposed in the center of said top plate;

a plastic cup-shaped base having a bottom plate parallel to the plane of said top plate and an integral wall extending from the periphery of said bottom plate of said base cup, said integral wall extending from said base nested partially into said integral wall extending from said top plate;

a flat circular support plate disposed in a plane parallel to the plane of said bottom plate of said base cup for connection to a surface of a room receiving said sensor, said support plate being removably connected to said bottom plate of said base;

a PIR detector circuit having an PIR detector aligned with said lens;

at least one battery coupled to said PIR detector sensor circuit and received within a battery compartment of said base; and

a battery-removal structure located between said front plate and said base, said battery-removal structure comprising a battery support located at the end of a flexible arm for supporting said battery within said battery compartment of said base, the battery-removal structure further comprising a battery-removal tab connected to the battery support and extending through the battery compartment, such that when said battery-removal tab is pulled away from said battery compartment, said flexible arm flexes and said battery is forced out of said battery compartment by said battery support.

8. The sensor of claim 7, wherein said support plate is fastenable to a surface of the room containing said sensor whereby said support plate is fixed to said surface and said base is thereafter connected to said support plate.

9. The sensor of claim 8, wherein the bottom surface of said base has first and second flanges and the top surface of said support plate has first and second arcuate notches disposed to rotatably receive said first and second flanges respectively to enable easy removable connection of said base to said support plate.

10. The sensor of claim 7, wherein said flat top plate is circular and said integral wall of said base has a diameter less than the diameter of said integral wall extending from said top plate.

11. The sensor of claim 7, further comprising:

an RF transmitter circuit for producing an output RF signal in response to the occupancy or vacancy of persons in said room;

wherein said PIR detector circuit, said RF transmitter circuit, and said at least one battery are mounted on the interior surface of said bottom plate of said base.

12. The sensor of claim 7, further comprising:

integral buttons formed by elongated U-shaped slots in said bottom plate of said base for engaging portions of said integrated circuit to affect settings for the operation of said integrated circuit.

13. The sensor of claim 7, wherein said top plate has a diameter greater than about 3 inches and said sensor has a height from said top plate to said support plate of less than about 1.5 inches.

14. A battery-operated occupancy sensor for sensing the presence or absence of an occupant in an area, said occupancy sensor comprising:

a controller circuit;

an occupancy detector circuit having an output coupled to said controller for delivering occupancy or vacancy information to said controller;

an RF transmitter circuit responsive to said controller to transmit an RF signal related to said output of said occupancy detector circuit;

a housing for enclosing said controller circuit, said occupancy detector circuit, and said RF transmitter circuit, said housing having a base portion;

a first battery received within a first battery compartment of said base portion;

a second battery received within a second battery compartment of said base portion; and

a battery-removal structure comprising first and second battery supports located at the ends of first and second flexible arms, respectively, for supporting said first and second batteries within said first and second battery compartments, said battery-removal structure further comprising first and second battery-removal tabs connected to said respective first and second battery supports;

wherein when said first battery-removal tab is pulled away from said first battery compartment, said first flexible arm flexes and said first battery support forces said first battery out of said first battery compartment, and when said second tab is pulled away from said second battery compartment, said second flexible arm flexes and said second battery support forces said second battery out of said second battery compartment.

15. The sensor of claim 14, further comprising:

a printed circuit board mounted on said base plate;

wherein said occupancy detector circuit, said controller circuit, and said RF transmitter circuit are mounted to said printed circuit board.

16. The sensor of claim 15, wherein said occupancy detector circuit includes a pyroelectric detector.

17. The sensor of claim 16, which further includes a lens formed in said housing and aligned with said detector.

18. The sensor of claim 15, wherein said first and second battery compartments extend through respective spaced openings in said printed circuit board.

19. The sensor of claim 15, further comprising:

a mounting plate removably connected to said base plate for removably mounting said sensor to a surface in said room.

20. The sensor of claim 15 wherein said battery-removal structure further comprises an actuation post protruding through an opening in a front surface of said housing to allow for actuation of a tactile switch mounted to the printed circuit board, said tactile switch operatively coupled to said controller for initializing the operation of said sensor upon actuation of said actuation post.

21. The sensor of claim 20, wherein said battery-removal structure further comprises a light pipe for conducting illumination from a visual indicator mounted to the printed circuit board to the front surface of said housing, said visual indicator connected to said controller to indicate the initialization operation of said sensor.

22. A battery-powered occupancy sensor for detecting an occupancy condition in a space, the occupancy sensor comprising:

a base portion having an opening and a battery compartment coupled to the opening for receipt of a battery into the battery compartment;

a printed circuit board connected to the base portion;

an occupancy detector circuit mounted on the printed circuit board;

a controller mounted on the printed circuit board and adapted to be powered by the battery, the controller operable to detect the occupancy condition in the space in response to the occupancy detector circuit; and

a battery-removal structure having a battery support located at the end of a flexible arm and a battery-removal tab connected to the battery support, the battery-removal structure positioned so that the battery-removal tab extends through the battery compartment and protrudes through the opening of the base portion, the battery support supporting the battery when the battery is installed in the battery compartment;

wherein when the battery-removal tab is pulled, the flexible arm flexes and the battery is forced out of the battery compartment by the battery support.

23. The occupancy sensor of claim 22, further comprising:

an enclosure defining a front surface of the occupancy sensor;

wherein opening of the base portion is provided at a rear surface of the occupancy sensor, and the battery-removal structure is located between the front surface and the base portion.

24. The occupancy sensor of claim 23, wherein the battery-removal structure further comprises an actuation post protruding through an opening in the front surface to allow for actuation of a tactile switch mounted to the printed circuit board.

25. The occupancy sensor of claim 23, wherein the battery-removal structure further comprises a light pipe for conducting illumination from a light-emitting diode mounted to the printed circuit board to the front surface of the occupancy sensor.

26. A battery-powered sensor comprising:

a housing having a front surface;

a base portion connected the housing, the base portion having an opening and a battery compartment coupled to the opening for receipt of a battery into the battery compartment;

a printed circuit board connected to the base portion; and

a multi-functional structure located between the front surface of the housing and the base portion, the multi-functional structure having an actuation post protruding through an opening in the front surface of the housing to allow for actuation of a tactile switch mounted on the printed circuit board, the multi-functional structure further comprising a battery support located at the end of a flexible arm and a battery-removal tab connected to the battery support, the multi-functional structure positioned so that the battery-removal tab extends through the battery compartment and protrudes through the opening of the base portion;

wherein when the battery-removal tab is pulled away from the battery compartment, the flexible arm flexes and the battery support forces the battery out of the battery compartment.

27. The sensor of claim 26, wherein the multi-functional structure further comprises a light pipe for conducting light from a visual indicator mounted on the printed circuit board to the front surface of the housing.

28. The sensor of claim 27, wherein the visual indicator comprises a light-emitting diode mounted on the printed circuit board.

29. The sensor of claim 26, further comprising:

an occupancy detector circuit mounted on the printed circuit board; and

a controller mounted on the printed circuit board and adapted to be powered by the battery, the controller operable to detect an occupancy condition in a space in which the sensor in mounted in response to the occupancy detector circuit.

30. A battery-powered sensor comprising:

a housing having a front surface;

a base portion connected the housing, the base portion having an opening and a battery compartment coupled to the opening for receipt of a battery into the battery compartment;

a printed circuit board connected to the base portion; and

a multi-functional structure located between the front surface of the housing and the base portion, the multi-functional structure having a light pipe for conducting light from a visual indicator mounted on the printed circuit board to the front surface of the housing, the multi-functional structure further comprising a battery support located at the end of a flexible arm and a battery-removal tab connected to the battery support, the multi-functional structure positioned so that the battery-removal tab extends through the battery compartment and protrudes through the opening of the base portion;

wherein when the battery-removal tab is pulled away from the battery compartment, the flexible arm flexes and the battery support forces the battery out of the battery compartment.

31. The sensor of claim 30, wherein the multi-functional structure further comprises an actuation post protruding through an opening in the front surface of the housing to allow for actuation of a tactile switch mounted on the printed circuit board.

32. The sensor of claim 30, wherein the visual indicator comprises a light-emitting diode mounted on the printed circuit board.

33. The sensor of claim 30, further comprising:

an occupancy detector circuit mounted on the printed circuit board; and

a controller mounted on the printed circuit board and adapted to be powered by the battery, the controller operable to detect an occupancy condition in a space in which the sensor in mounted in response to the occupancy detector circuit.