Computational method for design and manufacture of electrochemical systems
First Claim
1. A method for designing a three-dimensional battery device using computer generated design information and using the computer generated design information to manufacture the battery device, the battery device comprising an anode, cathode, separator, electrolyte, and current collectors, wherein the electrolyte comprises the separator, the method comprising:
- providing computer generated relationship between one or more first characteristics referenced against one or more second characteristics for a selected material set for design of three dimensional spatial elements in a three-dimensional electrochemical cell of the battery device, the computer generated relationship including a numerical method using a plurality of partial differential relationships representative of a behavior of the three dimensional battery device including the anode, cathode, separator, electrolyte, and current collectors, wherein the electrolyte comprises the separator;
selecting one or more of the first or second characteristics for the selected material set;
processing the one or more selected first or second characteristics to determine whether the one or more first or second characteristics is within one or more predetermined performance parameters;
using the one or more first or second characteristics to design of the three dimensional electrochemical cell having one or more particle feature sizes of less than 100 microns; and
manufacturing the battery using the one or more first or second characteristics,wherein the one or more first characteristics comprise electrical, thermal, mechanical, transport, or kinetic characteristics;
wherein the numerical method is at least one process selected from a finite element method, a finite difference method, a boundary element analysis, an element-free Galerkin (EFG) method, or a Smoothed Particle Hydrodynamics (SPH) method; and
wherein the computer generated design information comprising an anode geometry, a cathode geometry, a separator geometry, and one or more current collector geometries.
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Abstract
A method for manufacturing an electrochemical cell. The method includes generating spatial information including an anode geometry, a cathode geometry, a separator geometry, and one or more current collector geometries. The method also includes storing the spatial information including the anode geometry, the cathode geometry, the separator geometry, and the one or more current collector geometries into a database structure. In a specific embodiment, the method includes selecting one or more material properties from a plurality of materials and using the one or more material properties with the spatial information in a simulation program. The method includes outputting one or more performance parameters from the simulation program.
50 Citations
16 Claims
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1. A method for designing a three-dimensional battery device using computer generated design information and using the computer generated design information to manufacture the battery device, the battery device comprising an anode, cathode, separator, electrolyte, and current collectors, wherein the electrolyte comprises the separator, the method comprising:
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providing computer generated relationship between one or more first characteristics referenced against one or more second characteristics for a selected material set for design of three dimensional spatial elements in a three-dimensional electrochemical cell of the battery device, the computer generated relationship including a numerical method using a plurality of partial differential relationships representative of a behavior of the three dimensional battery device including the anode, cathode, separator, electrolyte, and current collectors, wherein the electrolyte comprises the separator; selecting one or more of the first or second characteristics for the selected material set; processing the one or more selected first or second characteristics to determine whether the one or more first or second characteristics is within one or more predetermined performance parameters; using the one or more first or second characteristics to design of the three dimensional electrochemical cell having one or more particle feature sizes of less than 100 microns; and manufacturing the battery using the one or more first or second characteristics, wherein the one or more first characteristics comprise electrical, thermal, mechanical, transport, or kinetic characteristics; wherein the numerical method is at least one process selected from a finite element method, a finite difference method, a boundary element analysis, an element-free Galerkin (EFG) method, or a Smoothed Particle Hydrodynamics (SPH) method; and wherein the computer generated design information comprising an anode geometry, a cathode geometry, a separator geometry, and one or more current collector geometries. - View Dependent Claims (2, 3, 4, 8)
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5. A method for analyzing a three-dimensional electrochemical system comprising an anode, cathode, separator, electrolyte, and current collectors for a battery device, the method comprising:
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generating spatial information including an anode geometry, a cathode geometry, a separator geometry, and one or more current collector geometries; using a numerical method to process one or more relationships, the one or more relationships being one or more coupled or decoupled, continuous, discretized, or piecewise continuous, partial or whole differential equations or other logical forms, the numerical method representative of a behavior of the three dimensional battery device comprising the anode, cathode, separator, electrolyte, and current collectors; and
wherein the electrolyte comprises the separator;determining one or more first or second characteristics in a first three-dimensional electrochemical cell from a first battery device; generating a relationship between the one or more first characteristics referenced against the one or more of the second characteristics; processing the one or more selected first or second characteristics to determine whether the one or more first or second characteristics is within predetermined performance parameters; using the one or more first or second characteristics for a second three dimensional electrochemical cell having one or more particle feature sizes of less than 100 microns for a second battery device; and manufacturing the second battery device using at least the one or more second characterisitics; wherein the one or more first characteristics comprise electrical, thermal, mechanical, transport, and kinetic characteristics; wherein the numerical method is at least one process selected from a finite element method, a finite difference method, a boundary element analysis, an element-free Galerkin (EFG) method, or a Smoothed Particle Hydrodynamics (SPH) method. - View Dependent Claims (6, 7, 9, 10, 11)
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12. A computer-aided system for processing information related to a three-dimensional battery device comprising an anode, cathode, separator, electrolyte, and current collectors for the battery device, the system comprising
one or more computer readable memory, the one or more computer readable memory comprising: -
one or more computer codes for outputting a computer generated relationship between one or more first characteristics referenced against one or more second characteristics for a selected material set for a design of three dimensional spatial elements in a three-dimensional electrochemical cell for the battery device, the computer generated relationship including a numerical method using a plurality of partial differential relationships representative of a behavior of the three dimensional battery device including the anode, cathode, separator, electrolyte, and current collectors; and
wherein the electrolyte comprises the separator, and the three dimensional spatial elements including an anode geometry, a cathode geometry, a separator geometry, and one or more current collector geometries;one or more codes directed to selecting one or more of the first characteristics or second characteristics for the selected material set; one or more codes directed to processing the one or more selected first or second characteristics to determine whether the one or more first or second characteristics is within one or more predetermined performance parameters; and one or more codes directed to executing a program for processing the one or more first characteristics or second characteristics to provide the three dimensional electrochemical cell having one or more particle feature sizes of less than 100 microns for the battery device; wherein the one or more first characteristics comprise electrical, thermal, mechanical, transport, or kinetic characteristics; and wherein the numerical method is at least one process selected from a finite element method, a finite difference method, a boundary element analysis, an element-free Galerkin (EFG) method, or a Smoothed Particle Hydrodynamics (SPH) method. - View Dependent Claims (13, 14, 15, 16)
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Specification