Test bed for in-situ studies

• US 7,945,388 B2
• Filed: 06/25/2008
• Issued: 05/17/2011
• Est. Priority Date: 06/25/2008
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Koch, William John IV, Housen, Kevin Richard, Rao, Nikhil Kanuru
• Primary Examiner(s): Charioui; Mohamed
• Application Number:
  US12/145,836
• Publication Number:
  US 20090326822A1
• Time in Patent Office: 1,056 Days
• Field of Search: 702/2, 702/3, 702/FOR.100, 702/4
• US Class Current: 702/3
• CPC Class Codes: G01L 5/0052 measuring forces due to impact G01L5/0061, G01L5/14 take precedence; impact testing of structures G01M7/08; impact testing of material G01N3/00
• CPC Class Codes: G01W 1/14 Rainfall or precipitation gauges measuring volume in general G01F

Abstract

An impact test system for collecting hail storm data comprises a vehicle, a video recorder, a container, a plurality of dynamic force sensors, an atmospheric instrument system, a mounting fixture, and a data processing system. The plurality of dynamic force sensors is capable of detecting force generated by an impact of an object. The plurality of markers is capable of being used to determine an orientation of an incoming object. The mounting fixture is capable of holding a test specimen. The data processing system is capable of collecting data from the plurality of dynamic force sensors, the atmospheric instrument system, and the video recorder.

Claims

1. An apparatus comprising:

a test bed mounted on a vehicle;

a plurality of dynamic force sensors mounted on a first portion of the test bed, each of the plurality of dynamic force sensors mounted within a square of a grid;

a plurality of visual markers located on the test bed in a grid; and

a video recorder mounted inside the vehicle and directed towards the test bed to record a plurality of digital images of a plurality of impacts of the plurality of hail stones on the test bed along with the plurality of visual markers in the grid to identify, in conjunction with the plurality of markers within the plurality of digital images of the plurality of hail and of the plurality of visual markers, the orientation of each of the plurality of hail stones when each of the plurality of hail stones impact the test bed;

wherein each of the plurality of dynamic force sensors has a housing for containing a plurality of sensors connected to a piezo-electric film to detect changes in a force over time where the force is detected through a protective sheet over the piezo-electric film and is transmitted to a data processing system along with the plurality of digital images from the video recorder to calculate, for each of the plurality of hail stones, an impact force based on a correlation of the orientation with a force data from the dynamic force sensors.

2. The apparatus of claim 1 further comprising:

a plurality of temperature sensors, each of the plurality of temperature sensors integrated into one of the plurality of dynamic force sensors to collect a plurality of temperatures, each of the plurality of temperatures being a hailstone temperature for each of the plurality of hailstones that impact the plurality of dynamic force sensors;

a container capable of holding a set of hail stones; and

an atmospheric instrument system mounted on the vehicle.

3. The apparatus of claim 2 further comprising:

wherein the data processing system collects data from the plurality of dynamic force sensors, the atmospheric instrument system, and the video recorder.

4. The apparatus of claim 1 further comprising:

a mounting fixture attached to the test bed; and

a test specimen mounted a second portion of the test bed;

wherein the test bed is mounted on the hood.

5. An impact test system comprising:

a video recorder mounted inside a vehicle configured to record a plurality of digital images of a plurality of hail stones impacting a grid on a test bed mounted outside of the vehicle; and

a data processing system that collects a plurality of data from a plurality of dynamic force sensors on the test bed and said plurality of digital images from the video recorder to calculate from the plurality of data, for each of the plurality of hail stones, an impact force based on a correlation of an orientation from the plurality of digital images with a force data from plurality of data from the dynamic force sensors.

6. The impact test system of claim 5 further comprising:

wherein the plurality of dynamic force sensors are mounted to a first portion of the test bed, each of the plurality of dynamic force sensors mounted within a square of the grid, wherein each of the plurality of dynamic force sensors detects any force generated by an impact of a hailstone on the square of the grid; and

wherein the data processing system identifies a set of terminal velocities for the set of hail stones.

7. The impact test system of claim 5 further comprising:

a plurality of visual markers on the test bed configured to form the grid and to be recorded in the digital images taken by the video camera, wherein the video camera is directed towards the test bed in a manner to record the impact of the plurality of hail stones on the test bed along with the plurality of visual markers and to determine, by the data processing system, in conjunction with the plurality of visual markers within the video, the orientation of each of the plurality of hail stones when each of the plurality of hail stones impact the test bed.

8. The impact test system of claim 5 further comprising:

a plurality of temperature sensors, each of the plurality of temperature sensors integrated into one of the plurality of dynamic force sensors to collect a plurality of temperatures, each of the plurality of temperatures being a hailstone temperature for each of the plurality of hailstones that impact the plurality of dynamic force sensors;

wherein the data processing system collects a plurality of data from the plurality of temperature sensors when a hailstone impacts a dynamic force sensor; and

wherein the data processing system identifies a size of each of the plurality of hail stones.

9. The impact system of claim 5 further comprising:

a mounting fixture capable of holding a test specimen on a second portion of the test bed, wherein the test specimen is a composite test panel selected from one of a flat composite test panel and a composite structure with contours.

10. A method for collecting hail storm data, the method comprising:

placing a vehicle in a hail storm, wherein the vehicle has a video recorder mounted inside the vehicle that captures a plurality of digital images of a plurality of impacts of a plurality of hail stones on a plurality of dynamic force sensors on a grid of a test bed mounted on an outside portion of the vehicle; and

calculating, by a processor of a data processing system connected to the plurality of dynamic force sensors and to the video recorder, for each of the plurality of hail stones that impact a dynamic force sensor on the grid, an impact force based on a correlation of the orientation from the plurality of digital images with a force data from the plurality of data from the plurality of dynamic force sensors.

11. The method of claim 10 further comprising:

directing a lens of the video recorder through a windshield of the vehicle and towards the test bed to record the impact of the plurality of hail stones on the test bed along with a plurality of visual markers on the test bed;

identifying, by the processor of the data processing system, in conjunction with plurality of digital images containing the plurality of visual markers within the video, the orientation of each of the plurality of hail stones when each of the plurality of hail stones impact the test bed.