Removable controller for an infusion pump

• US 7,981,102 B2
• Filed: 05/21/2007
• Issued: 07/19/2011
• Est. Priority Date: 05/21/2007
• Status: Active Grant

• Current Assignee: Insulet Corporation, M2 Medical Group Holdings, Inc.
• Original Assignee: Asante Solutions, Inc
• Inventors: Briones, Victor, Patel, Rajan, Balmeo, Mellanie, Kirschen, Todd, Friedman, Steven, Colton, Joshua
• Primary Examiner(s): Stigell; Theodore J
• Assistant Examiner(s): PATEL, SHEFALI DILIP
• Application Number:
  US11/751,262
• Publication Number:
  US 20080294142A1
• Time in Patent Office: 1,520 Days
• Field of Search: 128/DIG.1, 128/DIG.12, 128/DIG.13, 604/131, 604/151, 604/152, 604/503, 604/504, 604/505, 604/506, 604/65, 604/66, 604/67, 604/500
• US Class Current: 604/500
• CPC Class Codes: A61M 2005/14268 with a reusable and a disposable component
• CPC Class Codes: A61M 2005/16863 Occlusion detection
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2205/3306 Optical measuring means
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/502 User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/16831 Monitoring, detecting, signalling or eliminating infusion flow anomalies low-level float-valves causing cut-off A61M5/40; indicating or recording presence, absence or direction of flow in general G01P13/0066
• CPC Class Codes: Y10S 128/01 Motorized syringe
• CPC Class Codes: Y10S 128/12 Pressure infusion

Abstract

Some embodiments of an infusion pump system includes a controller device that is configured to removably attach to a pump device in a manner that provides a secure fitting, an overall compact size, and a reliable electrical connection. In particular embodiments, the controller device can be secured to the pump device in a generally side-by-side arrangement. The compact size can enhance the discreteness and portability of the infusion pump system.

Claims

1. A method of using an infusion pump system, the method comprising:

inserting a pre-filled medicine cartridge into a pump device, the pump device defining a greatest dimension extending in a longitudinal direction and a space that extends along a longitudinal axis in the longitudinal direction to slidably receive the pre-filled medicine cartridge; and

removably attaching the pump device with a controller device so that the pump device is arranged adjacent to the controller device in a fixed relationship, wherein removably attaching the pump device with the controller device comprises mating a first electrical connector of the pump device with a second electrical connector of the controller device, the controller device being electrically connected to the pump device when in the fixed relationship, and the pump device housing a battery-powered actuator that mechanically moves in response to electrical signals from the controller device to the pump device,

wherein the pump device is removably attached to the controller device by guided movement of the pump device relative to the controller device in the longitudinal direction such that the pre-filled medicine cartridge received in the pump device is guided over a first end of the controller device and toward a second opposite end of the controller device.

2. The method of claim 1, wherein the guided movement of the pump device relative to the controller device provides for a single-motion attachment by a user.

3. The method of claim 1, further comprising causing a release member to momentarily shift away from a locking position during guided movement of the pump device relative to the controller device in the longitudinal direction.

4. The method of claim 3, wherein the release member comprises a latch that is shifted in a lateral direction away from the pump device during guided movement of the pump device relative to the controller device in the longitudinal direction.

5. The method of claim 1, wherein the pump device is removably attached to the controller device provided by guided longitudinal motion that is free of compound hand movements.

6. The method of claim 1, further comprising activating the controller device so that the controller device signals the pump device to dispense the medicine.

7. The method of claim 6, further comprising detaching the pump device from the controller device after the medicine in the pump device is exhausted.

8. The method of claim 7, further comprising removably attaching a new pump device with said controller device.

9. The method of claim 1, wherein removably attaching the pump device with the controller device comprises engaging a pump housing of the pump device with a controller housing of the controller device, the pump housing enclosing at least a portion of a drive system, and the controller housing enclosing at least a portion of control circuitry.

10. The method of claim 9, wherein the pump housing is not surrounded by the controller housing when the pump device is removably attached to the controller device in a side-by-side arrangement.

11. The method of claim 1, wherein removably attaching the pump device with the controller device comprises removably attaching a disposable and non-reusable pump device with a reusable controller device so that the first electrical connector of the pump device mates with the second electrical connector of the controller device, the reusable controller device including:

a user interface having a display device, control circuitry to communicate with the pump device, and a controller housing to enclose at least a portion of the control circuitry.

12. The method of claim 11, wherein the reusable controller device is removably attached to the disposable and non-reusable pump device in a side-by-side arrangement.

13. The method of claim 12, wherein removably attaching the pump device with the controller device comprises adjusting a release member to a locking position, the release member being movably mounted to one of the pump device and the controller device.

14. The method of claim 13, wherein the release member comprises a latch that is biased toward the locking position to engage the pump device.

15. The method of claim 1, wherein when the pump device removably attaches with the controller device, the pump device and the controller device provide a wearable infusion pump system.

16. The method of claim 1, wherein the pump device houses a memory device that stores data pertaining to the pump device, the method further comprising causing at least a portion of the data stored in the memory device of the pump device to transfer to the controller device when the controller device is removably attached to the pump device.

17. The method of claim 16, wherein the data stored in the memory device is indicative of a drive cycle count, the drive cycle count data being updated after the controller device communicates one or more activation signals to a drive system of the pump device.

18. The method of claim 16, wherein the data stored in the memory device is indicative of an operational history of the pump device.

19. The system of claim 18, wherein the data indicative of the operational history comprises a drive cycle counter that indicates a number of medicine dispensing operations performed by the pump device.

20. The method of claim 16, wherein the data stored in the memory device comprises a serial number designated for the pump device.

21. The method of claim 16, wherein the data stored in the memory device comprises a manufacturer identifier.

22. The method of claim 16, wherein the memory device comprises a flash memory device.

23. A method of using an infusion pump system, the method comprising:

inserting a pre-filled medicine cartridge into a pump device, the pump device defining a space that extends along a longitudinal axis in a longitudinal direction to receive the pre-filled medicine cartridge;

removably attaching the pump device with a controller device so that the pump device is arranged adjacent to the controller device in a fixed relationship, wherein removably attaching the pump device with the controller device comprises mating a first electrical connector of the pump device with a second electrical connector of the controller device, the controller device being electrically connected to the pump device when in the fixed relationship,

wherein the pump device is removably attached to the controller device by guided movement of the pump device relative to the controller device in the longitudinal direction such that the pre-filled medicine cartridge received in the pump device is guided over a first end of the controller device and toward a second opposite end of the controller device; and

causing a release member to momentarily shift away from a locking position during guided movement of the pump device relative to the controller device in the longitudinal direction, wherein the release member comprises a latch that is shifted in a lateral direction away from the pump device during guided movement of the pump device relative to the controller device in the longitudinal direction, wherein the latch is biased to return to the locking position to thereby retain the pump device and the controller device in the fixed relationship.

24. The method of claim 23, further comprising activating the controller device so that the controller device signals the pump device to dispense the medicine.

25. The method of claim 24, further comprising detaching the pump device from the controller device after the medicine in the pump device is exhausted.

26. The method of claim 25, further comprising removably attaching a new pump device with said controller device.

27. A method of using an infusion pump system, the method comprising:

inserting a medicine into a pump device, the pump device defining a space that extends along a longitudinal axis in a longitudinal direction to receive the medicine; and

removably attaching the pump device with a controller device so that the pump device is arranged adjacent to the controller device in a fixed relationship, wherein removably attaching the pump device with the controller device comprises mating a first electrical connector of the pump device with a second electrical connector of the controller device, the controller device being electrically connected to the pump device when in the fixed relationship,

wherein the pump device is removably attached to the controller device by guided movement of the pump device relative to the controller device in the longitudinal direction,

wherein the guided movement of the pump device relative to the controller device in the longitudinal direction is directed by a segmented guide rail in a body of the pump device.

28. The method of claim 27, wherein removably attaching the pump device with the controller device comprises engaging a pump housing of the pump device with a controller housing of the controller device, the pump housing enclosing a battery-powered actuator, and the controller housing enclosing at least a portion of control circuitry that transmits control signals to the battery-powered actuator enclosed in the pump housing.

29. The method of claim 28, further comprising activating the controller device so that the circuitry transmits the control signals to the battery-powered actuator enclosed by the pump device to dispense the medicine.

30. The method of claim 28, wherein the step of inserting the medicine comprises slidably inserting a pre-filled medicine cartridge in the longitudinal direction through an opening in the pump housing and into the space defined by the pump device, the method further comprising attaching a cap member to the pump housing to enclose the pre-filled medicine cartridge in the space of the pump device.

31. A method of using an infusion pump system, the method comprising:

inserting a medicine in a longitudinal direction into a space of a pump device that extends a substantial majority of a longitudinal length of the pump device, wherein the pump device houses;

a battery-powered actuator that mechanically moves in response to control signals transmitted from a controller device, and a piston rod having a leading end that is advanced in the longitudinal direction in the space to dispense the medicine;

removably attaching the pump device with the controller device so that the pump device is arranged adjacent to the controller device in a fixed relationship, wherein removably attaching the pump device with the controller device comprises mating a first electrical connector of the pump device with a second electrical connector of the controller device, the controller device being electrically connected to the pump device when in the fixed relationship so as to transmit the control signals to the pump device,

wherein the pump device is removably attached to the controller device by sliding the pump device along a longitudinal guide member of the controller device to provide guided movement of the pump device relative to the controller device in the longitudinal direction.

32. The method of claim 31, wherein removably attaching the pump device with the controller device comprises engaging a pump housing of the pump device with a controller housing of the controller device, the pump housing enclosing the battery-powered actuator, and the controller housing enclosing at least a portion of control circuitry that transmits the control signals to the pump device so as to cause mechanical motion of the battery-powered actuator enclosed in the pump housing.

33. The method of claim 32, further comprising activating the controller device so that the circuitry transmits the control signals to the battery-powered actuator enclosed by the pump device to dispense the medicine.

34. The method of claim 32, wherein the step of inserting the medicine comprises slidably inserting a pre-filled medicine cartridge in the longitudinal direction through an opening in the pump housing and into the space of the pump device, the method further comprising attaching a cap member to the pump housing to enclose the pre-filled medicine cartridge in the space of the pump device.

35. The method of claim 31, further comprising causing a latch to momentarily shift away from a locking position during said guided movement of the pump device relative to the controller device in the longitudinal direction, wherein the latch is spring-biased to return to the locking position when the controller device is electrically connected to the pump device.

36. The method of claim 35, wherein the latch is positioned adjacent to the longitudinal guide member of the controller device.