Persistent configuration in a multiple processor repairable system

• US 7,984,118 B2
• Filed: 12/14/2004
• Issued: 07/19/2011
• Est. Priority Date: 12/14/2004
• Status: Active Grant

• Current Assignee: GE Energy Power Conversion Technology Limited (General Electric Company)
• Original Assignee: General Electric Company
• Inventors: Kirby, Robert, Kraterfield, Gary, Shepard, Mark E., Sullivan, Stephen J., Moyer, Craig William, Boettner, Fred Henry
• Primary Examiner(s): Abdullahi; Salad
• Assistant Examiner(s): Fan; Hua
• Application Number:
  US11/011,935
• Publication Number:
  US 20060129986A1
• Time in Patent Office: 2,408 Days
• Field of Search: 709220-222
• US Class Current: 709/220
• CPC Class Codes: G06F 9/44505 Configuring for program initiating, e.g. using registry, configuration files

Abstract

A control system having a host computer and one or more control computers connected to an interface for control of a process or machinery. The control computers are capable of automatically initiated network address assignment and configuration when powered up after installation. The network address is based on a location identifier situated in the interface that corresponds to a specific connection thereof to the control computer. The control computer reads the location identifier from the interface and requests a network address. The host computer assigns the network address based on the location identifier. Configuration of the control computer then proceeds. The procedure applies to newly installed control computers, whether first time installment or a replacement for a failed control computer.

Claims

1. A method for configuring a first redundant control computer of a plurality of redundant control computers of a control system for controlling a process or one or more machines, said control system further including a host computer, a plurality of redundant control computers, an interface arranged to control said process or one or more machines, a plurality of redundant connections between said interface and said plurality of redundant control computers, wherein signals for monitoring and or controlling said process or one or more machines are transferred via said interface and said redundant connections between said process or one or more machines and said plurality of redundant control computers, each of said redundant control computers including a processor, a memory and a configurator which is stored in said memory, wherein one of said plurality of redundant control computers is a replacement redundant control computer that is electrically connected to a particular one of said redundant connections which was previously electrically connected to a failed redundant control computer, said method comprising:

obtaining a location identifier from said interface, wherein said location identifier identifies said particular redundant connection that is connected to said replacement redundant control computer;

providing said location identifier to said host computer; and

configuring said replacement redundant control computer with configuration data provided by said host computer, wherein said configuration data includes a network address for said replacement redundant control computer that is related to said location identifier and wherein a second redundant control computer carries on said monitoring and controlling while said failed redundant control computer is being replaced by said replacement redundant control computer and said replacement redundant control computer is being configured.

2. The method of claim 1, wherein said obtaining step is automatically performed in response to said replacement redundant control computer being powered up.

3. The method of claim 1, wherein said configuration data is substantially identical to a configuration data of said failed redundant control computer.

4. The method of claim 1, wherein said replacement and second redundant control computers communicate via a network selected from the group consisting of:

single link and two or more links.

5. The method of claim 1, further comprising:

obtaining an additional location identifier from said interface for at least one additional redundant control computer of said plurality of redundant control computers that is connected to said interface;

providing said additional location identifier to said additional redundant control computer; and

receiving additional configuration data for said additional redundant control computer, wherein said additional configuration data includes an additional network address for said additional redundant control computer that is related to said additional location identifier.

6. The method of claim 5, wherein said location identifier and said additional location identifier are unique to said particular and second redundant connections of said interface to which said replacement redundant control computer and said additional redundant control computer are connected, respectively.

7. A method for configuring a host computer that includes a processor and a memory and that is part of a control system that includes a plurality of redundant control computers, an interface arranged to control said process or one or more machines, a plurality of redundant connections between said interface and said plurality of redundant control computers, wherein signals for monitoring and or controlling said process or one or more machines are transferred via said interface and said redundant connections between said process or one or more machines and said plurality of redundant control computers, wherein one of said plurality of redundant control computers is a replacement redundant control computer that is electrically connected to a particular one of said redundant connections which was previously electrically connected to a failed redundant control computer, said method comprising:

assigning a network address to replacement redundant control computer based on a location identifier of said particular redundant connection, wherein said particular redundant connection is connected to said replacement redundant control computer;

saving a relationship of said location identifier with said network and a configuration data; and

providing said configuration data to said replacement redundant control computer, wherein a second redundant control computer of said plurality of redundant control computers carries on said monitoring and controlling while said failed redundant control computer is being replaced and said replacement redundant control computer is being configured.

8. The method of claim 7, wherein said configuration data is substantially identical to a configuration data of said failed redundant control computer.

9. The method of claim 7, wherein said host computer further includes a communication unit that has the capability to communicate with said replacement redundant control computer via a network selected from the group consisting of:

single link and two or more links.

10. The method of claim 7, further comprising:

assigning a second network address to an additional redundant control computer of said plurality of redundant control computers based on an additional location identifier of a second redundant connection of said plurality of redundant connections, wherein said second redundant connection is connected to said additional control computer;

saving a relationship of said second location identifier with said network and an additional configuration data; and

providing said additional configuration data to said additional redundant control computer.

11. The method of claim 10, wherein said location identifier and said additional location identifier are unique to said particular and second redundant connections of said interface to which said replacement redundant control computer and said additional redundant control computer are connected, respectively.

12. A control system for controlling a process or one or more machines, said control system comprising:

a host computer;

a plurality of redundant control computers;

an interface arranged to control said process or one or more machines;

a plurality of redundant connections between said interface and said plurality of redundant control computers, wherein signals for monitoring and or controlling said process or one or more machines are transferred via said interface and said redundant connections between said process or one or more machines and said plurality of redundant control computers;

each of said redundant control computers comprising a processor, a memory and a configurator which is stored in said memory, wherein one of said plurality of redundant control computers is a replacement redundant control computer that is electrically connected to a particular one of said redundant connections which was previously electrically connected to a failed redundant control computer, wherein a second one of said redundant control computers carries on said monitoring and controlling while said failed redundant control computer is being replaced by said replacement redundant control computer and said replacement redundant control computer is being configured, and wherein the processor of said replacement redundant control computer executes;

at least a first program instruction of said configurator to obtain a location identifier from said interface;

wherein said location identifier identifies said particular redundant connection that is connected to said replacement redundant control computer;

at least a second program instruction of said configurator to provide said location identifier to said host computer; and

at least a third program instruction of said configurator to configure said replacement redundant control computer with configuration data provided by said host computer, wherein said configuration data includes a network address for said replacement redundant control computer that is related to said location identifier.

13. The control system of claim 12, wherein said processor automatically obtains said location identifier in response to said replacement redundant control computer being powered up.

14. The control system of claim 12, wherein said configuration data is substantially identical to a configuration data of said failed redundant computer.

15. The control system of claim 12, further comprising a communications unit for communicating via a network selected from the group consisting of:

single link and two or more links.

16. A host computer for a control system that includes a plurality of redundant control computers;

an interface arranged to control said process or one or more machines;

a plurality of redundant connections between said interface and said plurality of redundant control computers, wherein signals for monitoring and or controlling said process or one or more machines are transferred via said interface and said redundant connections between said process or one or more machines and said plurality of redundant control computers, wherein one of said plurality of redundant control computers is a replacement redundant control computer that is electrically connected to a particular one of said redundant connections which was previously electrically connected to a failed redundant control computer, said host computer comprising;

a processor, a memory and a configurator which is stored in said memory, wherein said processor executes;

at least a first program instruction of said configurator to assign a network address to said replacement redundant control computer based on a location identifier that is based on said particular redundant connection to said interface;

at least a second program instruction of said configurator to save a relationship of said location identifier with said network and a configuration data; and

at least a third program instruction of said configurator to provide said configuration data to said replacement redundant control computer, wherein a second one of said redundant control computers carries on said monitoring and controlling while said failed redundant control computer is being replaced by said replacement redundant computer and while said replacement redundant computer is being configured.

17. The host computer of claim 16, wherein said configuration data is substantially identical to a configuration data of said failed redundant control computer.

18. The host computer of claim 16, further comprising a communication unit that has the capability to communicate with said redundant control computers via a network selected from the group consisting of:

single link and two or more links.

19. The host computer of claim 16, wherein said processor further executes:

at least a fourth program instruction to assign a second network address to a second one of said plurality of redundant control computers based on a second location identifier of a second one of said plurality of redundant connections of said second redundant control computer to said interface;

at least a fourth program instruction to save a relationship of said second location identifier with said network and an additional configuration data; and

at least a fifth program instruction to provide said additional configuration data to said second redundant control computer.

20. The host computer of claim 19, wherein said location identifier and said second location identifier are unique to said particular and second redundant connections of said interface to which said replacement redundant control computer and said second redundant control computer are connected, respectively.

21. A memory media for at least a first redundant control computer of a plurality of redundant control computers connected in a control system that includes a host computer, an interface arranged to control a process or one or more machines, a plurality of redundant connections between said interface and said plurality of redundant control computers, wherein signals for

monitoring and or controlling said process or one or more machines are transferred via said interface and said redundant connections between said

process or one or more machines and said plurality of redundant control computers, each of said redundant control computers including a processor and a memory, wherein one of said plurality of redundant control computers is a replacement redundant control computer that is electrically connected to a particular one of said redundant connections which was previously electrically connected to a failed redundant control computer, said memory media comprising:

at least a first program instruction that said processor of said replacement redundant control computer executes to obtain a location identifier from said interface, wherein said location identifier identifies said particular redundant connection that is connected to said replacement redundant control computer;

at least a second program instruction that said processor of said replacement redundant control computer executes to provide said location identifier to said host computer; and

at least a third program instruction that said processor of said replacement redundant control computer executes to configure said replacement redundant control computer with configuration data provided by said host computer, wherein said configuration data includes a network address for said replacement redundant control computer that is related to said location identifier, wherein a second redundant control computer carries on said monitoring and controlling while said failed redundant control computer is being replaced by said replacement redundant control computer and said replacement redundant control computer is being configured.

22. A memory media for a host computer connected in a control system that includes a plurality of redundant control computers;

an interface arranged to control said process or one or more machines;

a plurality of

redundant connections between said interface and said plurality of redundant control computers, and said host computer, which comprises a processor and a memory, wherein signals for monitoring and or controlling said process or one or

more machines are transferred via said interface and said redundant connections between said process or one or more machines and said plurality of redundant control computers, wherein one of said plurality of redundant control computers is a replacement redundant control computer that is electrically connected to a particular one of said redundant connections which was previously electrically connected to a failed redundant control computer, said memory media comprising;

at least a first program instruction that said processor executes to assign a network address to said replacement redundant control computer based on a location identifier of said particular redundant connection of said replacement redundant control computer to said interface;

at least a second program instruction that said processor executes to save a relationship of said location identifier with said network and a configuration data; and

at least a third program instruction that said processor executes to provide said configuration data to said replacement redundant control computer, wherein a second redundant control computer of said plurality of redundant control computers carries on said monitoring and controlling while said failed redundant control computer is being replaced and said replacement redundant control computer is being configured.