Steerable device having a corewire within a tube and combination with a functional medical component

• US 7,988,705 B2
• Filed: 11/02/2004
• Issued: 08/02/2011
• Est. Priority Date: 03/06/2004
• Status: Active Grant

• Current Assignee: Medtronic Incorporated (Medtronic Plc)
• Original Assignee: Lumen Biomedical, Inc.
• Inventors: Galdonik, Jason A., Ogle, Matthew F., Pokorney, James
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): MEDWAY, SCOTT J
• Application Number:
  US10/979,439
• Publication Number:
  US 20050209631A1
• Time in Patent Office: 2,464 Days
• Field of Search: 604/104, 604/101.02, 604/103.01, 604/103.12, 604/34, 604/509, 604/510, 606/113, 606/200, 606/213, 606/151, 606/159, 606/191, 606/198, 606/194, 600/31
• US Class Current: 606/200
• CPC Class Codes: A61M 25/0023 by the form of the lumen, e.g. cross-section, variable diameter
• CPC Class Codes: A61M 25/09016 with mandrils
• CPC Class Codes: A61M 25/09025 with sliding mandrils

Abstract

An integrated guiding device has a tube and a corewire within the tube and a torque coupler. The torque coupler can couple the rotational motion of the tube with the rotational motion of the corewire. The wire can be moved longitudinally at least some amount relative to the tube. The device can further comprise a functional medical structure, such as an embolism protection structure. The device can be used in medical procedures, such as less invasive procedures within the cardiovascular system. Improved fiber based embolism protection devices comprise fiber bundles that are twisted prior to delivery.

Claims

1. An embolism protection device comprising a tube with a lumen, a corewire that extends from the distal end to the proximal end of the tube through the lumen of the tube, and a bundle of at least 50 fibers having a first end and a second end,

wherein the first end of the fibers are collectively attached to move with the tube, the second end of the fibers are collectively attached to move with the corewire at a location distal to the distal end of the tube,

wherein the device has a first narrow profile configuration with a bundle of fibers being generally aligned and the respective ends of the fiber bundle being generally twisted relative to each other about an axis aligned along the corewire,

wherein the device has an extended second configuration with the unattached portion of the fibers flare outward with respect to the first narrow profile configuration to form a three dimensional porous filtration matrix to fill the lumen of a vessel,

wherein the transition between the first and second configurations of the device are achieved through longitudinal movement of the corewire relative to the tube, and

wherein the device has structure that limits the longitudinal motion of the corewire relative to the tube.

2. The embolism protection device of claim 1 wherein the fibers comprise polymeric surface capillary fibers.

3. The embolism protection device of claim 2 wherein the surface capillary fibers comprise polyester.

4. The embolism protection device of claim 1 further comprising a fiber support wherein the fiber support comprises an adhesive that secures the fibers.

5. The embolism protection device of claim 1 further comprising a fiber support that comprises a first element attached to the first end of the fibers and a second element attached to the second end of the fibers.

6. The embolism protection device of claim 5 wherein the first element of the fiber support is in a spaced apart relationship from the second element of the fiber support in the first configuration and the second configuration has the first element and the second element of the fiber support in closer proximity relative to each other.

7. The embolism protection device of claim 6 wherein the first element is generally cylindrical with a central passage and wherein the corewire passes through the central passage and is attached to the second element.

8. The embolism protection device of claim 5 wherein the fiber support structure comprises a radio-opaque element.

9. The embolism protection device of claim 1 further comprising a torque coupler that can couple the rotational motion of the tube with the rotational motion of the corewire.

10. The embolism protection device of claim 9 wherein the torque coupler is engaged at some longitudinal positions of the corewire and the tube.

11. The embolism protection device of claim 10 further comprising an actuation element that automatically rotates the corewire relative to the tube over a portion of the longitudinal motion of the corewire relative to the tube.

12. The embolism protection device of claim 5 wherein the fiber support structure comprises a metal band that encircles a bundle of fibers near the fiber ends to secure the fibers.

13. The embolism protection device of claim 1 wherein the device in the first configuration can pass through a catheter with an appropriate size to enter a human vessel.

14. The embolism protection device of claim 1 wherein the fibers have a length from about 1 mm to about 25 mm.

15. The embolism protection device of claim 1 wherein the device comprises from about 50 to about 5000 fibers.

16. The embolism protection device of claim 1 wherein the device comprises fibers with a size from about 0.5 denier to about 25 denier.

17. The embolism protection device of claim 1 wherein the fibers comprise surface capillary fibers with a specific capillary volume of at least about 0.5 cc/g.

18. The embolism protection device of claim 1 wherein the first end of the fibers is twisted by at least about 5 degrees relative to the second end of the fibers.

19. The embolism protection device of claim 1 wherein the ends of the fiber bundle are twisted in a configuration in which the fibers are flared in an extended configuration.

20. The embolism protection device of claim 1 wherein the porous filtration matrix allows the passage of a substantial majority of particulates that have a diameter less than 0.01 mm and traps emboli having a size larger than about 50 microns.