Method and control system for operating a solar power tower system

• US 8,001,960 B2
• Filed: 11/12/2008
• Issued: 08/23/2011
• Est. Priority Date: 11/12/2007
• Status: Expired due to Fees

• Current Assignee: BrightSource Industries (Israel) Ltd (BrightSource Energy)
• Original Assignee: BrightSource Industries (Israel) Ltd (BrightSource Energy)
• Inventors: Gilon, Yoel, Kroyzer, Gil, Kroizer, Israel
• Primary Examiner(s): McAllister; Steven B
• Assistant Examiner(s): Savani; Avinash
• Application Number:
  US12/269,785
• Publication Number:
  US 20090217921A1
• Time in Patent Office: 1,014 Days
• Field of Search: 126/600, 126/572, 126/684, 126/601, 126/643, 126/610, 126/605, 126/578, 606/418, 606/411.5, 136/246, 136/248, 250/203.4, 700/275
• US Class Current: 126/600
• CPC Class Codes: F03G 6/06 with solar energy concentrating means
• CPC Class Codes: F03G 6/063 Tower concentrators
• CPC Class Codes: F24S 20/20 Solar heat collectors for receiving concentrated solar energy, e.g. receivers for solar power plants
• CPC Class Codes: F24S 2023/87 Reflectors layout
• CPC Class Codes: F24S 50/40 responsive to temperature
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers
• CPC Class Codes: Y02E 10/46 Conversion of thermal power into mechanical power, e.g. Rankine, Stirling or solar thermal engines

Abstract

A solar energy collection system includes a primary solar receiver and a secondary solar receiver. The secondary solar receiver generates steam using energy from solar radiation incident thereon. The primary solar receiver receives the generated steam from the secondary solar receiver and superheats the steam using energy from solar radiation incident thereon. A plurality of heliostat-mounted mirrors reflects incident solar radiation onto one of the primary and secondary solar receivers. A controller aims a portion of the heliostat-mounted mirrors at the primary solar receiver such that a predetermined thermal profile is provided on a surface of the primary solar receiver.

Claims

1. Solar energy collection system comprising:

a primary solar receiver and a secondary solar receiver, the secondary solar receiver configured to generate steam using energy from radiation incident thereon, the primary solar receiver receiving the generated steam from the secondary receiver and superheating the steam using energy from radiation incident thereon;

a plurality of heliostat-mounted mirrors positioned so that each is able to reflect incident solar radiation at least one of the primary and secondary solar receivers; and

a controller configured to control the plurality of heliostat-mounted mirrors,

wherein the controller is configured to perform an optimization of a cost function, which is responsive to a predicted temperature uniformity of the primary receiver, by dynamically assigning heliostat-mounted mirrors to respective aiming points on the primary receiver, and to control at least one of the heliostat-mounted mirrors to switch from a respective first aiming point on a surface of the primary solar receiver to a different aiming point based on the optimization of the cost function such that at least a predefined thermal profile across the surface of the primary receiver is achieved, and

wherein the controller allows for at least some of the heliostat-mounted mirrors to switch between aiming points on the primary solar receiver and aiming points on the secondary solar receiver.

2. The solar energy collection system of claim 1, wherein the predetermined thermal profile includes a uniform solar heat flux on the surface of the primary solar receiver.

3. The solar energy collection system of claim 1, wherein the predetermined thermal profile includes a predetermined temperature profile on the surface of the primary solar receiver.

4. The solar energy collection system of claim 1, wherein the predetermined thermal profile includes a predetermined heat flux profile on the surface of the primary solar receiver.

5. The solar energy collection system of claim 1, wherein the primary solar receiver operates at a higher temperature than the secondary solar receiver.

6. The solar energy collection system of claim 1, further comprising a turbine electric power plant configured to use the superheated steam from the primary solar receiver.

7. The solar energy collection system of claim 1, wherein the primary solar receiver is arranged on top of a first tower, and the secondary solar receiver is arranged on top of a second tower.

8. The solar energy collection system of claim 1, wherein the primary solar receiver and the secondary solar receiver are arranged on a same tower, the primary solar receiver being lower on the tower than the secondary solar receiver.

9. The solar energy collection system of claim 1, wherein the controller is configured to receive feedback regarding a state of a thermal profile on the surface of the primary solar receiver and to switch the at least one of the plurality of heliostat-mounted mirrors to the different aiming point in response thereto.

19. The solar energy collection system of claim 1, wherein said at least one of the heliostat-mounted mirrors is a majority of the plurality of heliostat-mounted mirrors.

20. The solar energy collection system of claim 1, wherein said at least one of the heliostat-mounted mirrors is most of the plurality of heliostat-mounted mirrors.

10. A method for controlling heliostat-mounted mirrors in a solar energy collection system, the solar energy collection system including a primary receiver, a secondary receiver, and a plurality of heliostat-mounted reflectors, the primary receiver having more stringent operating criteria than the secondary receiver, each heliostat-mounted reflector configured to direct incident solar radiation onto one of the primary and secondary receivers, the method comprising:

observing a thermal state of the primary receiver, the thermal state including an indication of at least one of a thermal profile of a surface of the primary receiver and a heat flux profile on the surface of the primary receiver;

comparing by a controller the observed state to a predetermined state for the primary receiver, the predetermined state being related to the operating criteria for the primary receiver;

at a first time, directing by the controller at least a portion of the heliostat-mounted reflectors at corresponding aiming points on or away from the primary receiver based at least in part on said comparing;

repeating the observing and comparing at a second time after the directing at the first time; and

re-directing by the controller at least one of the heliostat-mounted reflectors at a corresponding aiming point different from the aiming point at the first time based at least in part on said comparing at the second time to achieve a desired thermal profile or heat flux profile across the face of the primary receiver

wherein the re-directing at least one of the heliostat-mounted reflectors at different aiming points occurs on either the primary receiver or the secondary receiver.

11. The method of claim 10, wherein the predetermined state includes at least one of:

a predetermined temperature profile of a surface of the primary receiver and a uniform heat flux profile on a surface of the primary receiver.

12. The method of claim 10, wherein the primary receiver operates at a higher temperature than the secondary receiver.

13. The method of claim 10, further comprising:

after said directing onto or away from the primary receiver, further directing a first portion of the heliostat-mounted reflectors onto the secondary receiver,

wherein at least one of the heliostat-mounted reflectors in said first portion was directed at an aiming point on the primary receiver prior to said further directing onto the secondary receiver.

14. A solar energy collection system comprising:

a primary solar receiver and a secondary solar receiver, the secondary solar receiver being configured to generate steam using energy from radiation incident thereon, the primary solar receiver being configured to receive the generated steam from the secondary solar receiver and to superheat the steam using energy from radiation incident thereon;

a plurality of heliostat-mounted mirrors, at least some of which are arranged so as to be able to alternatively reflect incident solar radiation at the primary solar receiver and the secondary solar receiver; and

a controller configured to dynamically control each of the plurality of heliostat-mounted mirrors to direct reflected radiation at a respective aiming point on one of the first and second solar receivers,

wherein the controller is configured to switch the aiming point of at least one of the plurality of heliostat-mounted mirrors from a respective first aiming point on a surface of the primary solar receiver to a different aiming point based on an optimization of a cost function, which is responsive to a predicted temperature uniformity of the primary solar receiver, the optimization being such that at least a predefined temperature range profile across the surface of the primary solar receiver is achieved, and

wherein the controller allows for at least some of the heliostat-mounted mirrors to switch between aiming points on the primary solar receiver and aiming points on the secondary solar receiver.

15. The solar energy collection system of claim 14, wherein the controller is configured to control at least one of the heliostat-mounted mirrors to change from an aiming point on the primary solar receiver to an aiming point on the secondary solar receiver.

16. The solar energy collection system of claim 14, wherein the controller is configured to define for each heliostat-mounted mirror a corresponding aiming point on either the surface of the primary solar receiver or a surface of the secondary solar receiver based on the optimization of said cost function.

17. The solar energy collection system of claim 14, wherein the optimization is such that at least a predefined thermal profile across the surface of the primary solar receiver is continuously maintained over an operating period.

18. The solar energy collection system of claim 14, wherein the controller is configured to aim the at least a portion of the plurality of heliostat-mounted mirrors so as to achieve a predefined thermal profile across the surface of the primary solar receiver.