Intervertebral disc prosthesis with transversally arched, curved cyclindrical articulation surfaces for the lumbar and cervical spine

• US 8,016,888 B2
• Filed: 04/18/2006
• Issued: 09/13/2011
• Est. Priority Date: 10/18/2004
• Status: Expired due to Fees

• Current Assignee: Karin Buettner-Janz
• Original Assignee: Karin Buettner-Janz
• Inventors: Buettner-Janz, Karin
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): MERENE, JAN CHRISTOP L
• Application Number:
  US11/379,091
• Publication Number:
  US 20060235531A1
• Time in Patent Office: 1,974 Days
• Field of Search: 623 1711- 1716, 606/246, 606/249, 606/914
• US Class Current: 623/17.14
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30004 the prosthesis being made from materials having different values of a given property at different locations within the same prosthesis
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/302 toroidal, e.g. rings
• CPC Class Codes: A61F 2002/30224 cylindrical
• CPC Class Codes: A61F 2002/30232 Half-cylinders
• CPC Class Codes: A61F 2002/30392 Rotation
• CPC Class Codes: A61F 2002/30397 Limited lateral translation of the rib within a larger groove
• CPC Class Codes: A61F 2002/304 with additional means for limiting said sliding
• CPC Class Codes: A61F 2002/30685 Means for reducing or preventing the generation of wear particulates
• CPC Class Codes: A61F 2002/3069 Revision endoprostheses
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/443 having two transversal endplates and at least one intermediate component
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2230/0065 toroidal, e.g. ring-shaped, doughnut-shaped
• CPC Class Codes: A61F 2230/0069 cylindrical
• CPC Class Codes: A61F 2250/0014 having different values of a given property or geometrical feature, e.g. mechanical property or material property, at different locations within the same prosthesis
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2310/00407 Coating made of titanium or of Ti-based alloys
• CPC Class Codes: A61F 2310/00449 : Coating made of chromium or Cr-based alloys
• CPC Class Codes: A61F 2310/00544 : Coating made of tantalum or Ta-based alloys
• CPC Class Codes: A61F 2310/00748 : Coating made of titanium carbide

Abstract

An intervertebral disc prosthesis for the total replacement of a intervertebral disc within the lumbar and cervical spine is disclosed. The intervertebral disc prosthesis comprises articulating sliding partners, wherein the upper sliding partner has means for a firm assembly to an upper vertebral body and the lower sliding partner has means for a firm assembly to a lower vertebral body and at least one sliding surface that is between two sliding partners. Functional two- and three part designs are planned and both prostheses have in common, that only a dorsoventral- and rotation movement is possible as a result of laterolaterally aimed, transversally arched, ventrally curved cylindrical convexity(ies) and corresponding concavity(ies), however without an inclination of the sliding partners in a lateral direction. In a further design, the cylindrical articulation surfaces have no curvature, enabling a motion of the sliding partners in only a ventrodorsal direction. According to the invention, the intervertebral disc prostheses are suited for implantation from lateral and ventrolateral, particularly in revision surgeries.

Claims

1. An intervertebral disc prosthesis for total replacement of an intervertebral disc within a lumbar or cervical spine, comprising

an upper sliding partner adapted to firmly assemble to an upper vertebral body and a lower sliding partner adapted to firmly assemble to a lower vertebral body and a middle sliding partner located between the upper and lower sliding partners, wherein said sliding partners articulate with respect to each other and wherein

a) the middle sliding partner has an upper and lower surface where the upper and lower surfaces each have a convexity, and

b) the upper and lower sliding partner each has a concavity corresponding to the convexity of the upper and lower surfaces of the middle sliding partner, respectively, and

the convexities of the upper and lower surfaces of the middle sliding partner and the concavities of the upper and lower sliding partners correlate to a cylinder along its longitudinal axis laterally from right to left, wherein the cylinder has a transversal ventrally directed arched curvature and the concavities of the upper and lower sliding partners are surrounded dorsally, ventrally and laterally, at both sides, by edges,

c) wherein the edges extend between an outer rim and each concavity of the upper and lower sliding partners define an outwardly opening aperture angle upon assembly, and wherein

a. no inclination of the upper and lower sliding partners towards each other in the lateral direction is possible, and

b. a maximal possible motion of the sliding partners in dorsoventral direction is limited by a gap-closure of the outwardly opening aperture angle defined by the edges of the upper and lower sliding partners, and

d) wherein rotation of the upper, middle and lower sliding partners towards each other is limited by a tolerance laterally right and left of the convexities and concavities.

2. An intervertebral disc prosthesis according to claim 1, wherein the middle sliding partner further comprises an edge which surrounds each of the convexities, wherein the edges of the upper, middle and lower sliding partner define said outwardly opening aperture angle and said maximal possible motion.

3. An intervertebral disc prosthesis, according to claim 1 or 2, wherein the upper, lower and/or middle sliding partners have a greater inclination towards each other in ventral direction than in dorsal direction.

4. An intervertebral disc prosthesis according to claim 2, wherein the maximal possible motion of the upper, the lower and the middle sliding partners is defined by

a) a radius of the curvature of the convexities and concavities, a height of the convexities and concavities and a height of the edges of the upper, the lower and the middle sliding partners at dorsoventral inclination of the upper, the lower and the middle sliding partners towards each other, and

b) the aperture angle between the edges of the upper, the lower and the middle sliding partners, wherein the edges of the upper, lower and middle sliding partner run at an incline and/or horizontally with reference to the neighboring edges of the upper, lower and middle sliding partners, wherein during terminal contact of the upper, the lower and the middle sliding partners the gap-closure occurs, and

c) the transversally arched curvature of each convexity and the corresponding concavities and its extent and said tolerance laterally right and left of the convexities and concavities at the rotation of the upper, the lower and the middle sliding partners, with respect to a fictitious vertical axis.

5. An intervertebral disc prosthesis according to claim 1 or 2, wherein the upper, middle and lower sliding partners are constructed in one piece.

6. An intervertebral disc prosthesis according to claim 1 or 2, wherein at least one of the convexities is permanently or reversibly attached to the middle sliding partner, and/or at least one of the concavities is permanently or reversibly attached to the upper and/or lower sliding partner or wherein each convexity and/or the concavities have suitable means for a permanent or firm, but reversible assembly with the respective sliding partner on their base.

7. An intervertebral disc prosthesis according to claim 2, wherein the upper, lower and middle sliding partners and each convexity and/or the concavities as well as the surrounding edges of the upper, lower and middle sliding partners comprise the same or different materials.

8. An intervertebral disc prosthesis according to claim 1 or 2, wherein the surfaces of the sliding partners and/or of parts attached to each other are coated either equally or differently.

9. Intervertebral disc prosthesis according to claim 6, wherein a tongue and groove assembly, a track and corresponding recess, a snap mechanism, gluing or screwing provides for permanent or reversible assembly.

10. An intervertebral disc prosthesis according to claim 1 or 2, wherein the upper and lower sliding partners comprise of one material or the upper and lower sliding partner are coated with said one material and the middle sliding partner is made of a different material or is coated with said different material or all sliding partners comprise or are coated with said one material.

11. Intervertebral disc prosthesis according to claim 1 or 2,

wherein each convexity has a maximal height and the maximal height of at least one of the convexities which correlates to a cylinder is less than a radius of said cylinder.

12. An intervertebral disc prosthesis according to claim 1 or 2, wherein a radius of curvature of each of the convexities on the upper and lower surface of the middle sliding partner as well as each corresponding concavity of the upper and lower sliding partners are identical or different.

13. An intervertebral disc prosthesis according to claim 1 or 2, wherein the aperture angle is, upon one-sided gap-closure of the sliding partners during extension or flexion, maximal between 6 and 10 degrees with a tolerance of an additional 3 degrees in every direction.

14. An intervertebral disc prosthesis according to claim 1 or 2, wherein the ventrally directed arched curvature of the convexities and concavities, when in use, slows down rotation around a fictitious central vertical axis between the upper and middle sliding partners and/or the middle and lower sliding partners.

15. An intervertebral disc prosthesis according to claim 1 or 2, wherein the convexities and the respective corresponding concavities are dorsally displaced up to 4 mm away from a central sagittal section.

16. An intervertebral disc prosthesis according to claim 1 or 2, wherein each convexity of the middle sliding partner is asymmetrical, perpendicular, otherwise angled, semispherical rounded off or flattened in both outer lateral regions.

17. An intervertebral disc prosthesis according to claim 2, wherein as an additional safeguard for the middle sliding partner against a slip-out out of the prosthesis during gap closure of all three sliding partners, a stop is part of the edge of the middle sliding partner, that is, upon assembly, located outside the upper sliding partner and/or lower sliding partner, and wherein the stop on at least its upper or lower side is higher than the edge of the middle sliding partner.

18. An intervertebral disc prosthesis according to claim 2, wherein as an additional safeguard for the middle sliding partner against a slip-out out of the prosthesis during a gap-closure of all three sliding partners, a stop is part of the edge of the middle sliding partner, which is higher on the upper and/or the lower side than the edge of the middle sliding partner and is guided within a groove in an edge area of the upper and/or lower sliding partner wherein a clearance is provided for maximal sliding motions of the sliding partners.

19. An intervertebral disc prosthesis according to claim 2, wherein as an additional safeguard for a middle sliding partner with edge against a slip-out out of the prosthesis during a gap-closure of all three sliding partners, the edge of the middle sliding partner increases continuously in height from a transition area of each convexity to a periphery and the edges of the upper and/or lower sliding partners level off to the same degree.

20. An intervertebral disc prosthesis according to claim 2, wherein as an additional safeguard for the middle sliding partner with the edge against a slip-out out of the prosthesis during a gap-closure of the three sliding partners, the most outward portion of the edges of the upper sliding partner and/or lower sliding partner are completely or partially hook-shaped, perpendicular, otherwise angular, curved or a combination thereof in a direction of the other one of such upper sliding partner and/or lower sliding partner, respectively.

21. An intervertebral disc prosthesis according to claim 1, wherein a surface and shape of an outer circumference of the upper and lower sliding partner are equal or unequal and can thereby be adapted to a corresponding size of the vertebral body to which they are to be assembled.

22. An intervertebral disc prosthesis according to claim 1, wherein an outside of the upper and/or lower sliding partner, in a frontal and/or sagittal view, run parallel or non parallel to a respective inside of the upper and/or lower sliding partner.

23. An intervertebral disc prosthesis according to claim 1 or 2, wherein the convexities of the upper and lower surfaces of the middle sliding partner are parallel or non parallel with respect to a horizontal and thus run in a defined angle relative to each other, with the convexities being symmetrical or asymmetrical.

24. An intervertebral disc prosthesis according to claim 1 or 2, wherein the transversal ventrally arched curvature of each convexity and corresponding concavity is designed symmetrically or asymmetrically from a center to both lateral sides of the middle sliding partner.

25. An intervertebral disc prosthesis according to claim 24, wherein the convexity has a discontinuation in the middle and the corresponding concavity has a discontinuation in the form of a bar.

26. An intervertebral disc prosthesis according to claim 1, wherein the upper and lower sliding partners are plane or convex and coated bio-actively.

27. An intervertebral disc prosthesis according to claim 1, wherein the upper and/or lower sliding partner is configured to engage an instrument for implantation or explantation.

28. An intervertebral disc prosthesis according to claim 1, wherein the intervertebral disc prosthesis has a maximal breadth in a frontal view of 14 to 48 mm, a maximal depth in a sagittal view of 11 to 35 mm and a maximal height of 4 to 18 mm.

29. An intervertebral disc prosthesis according to claim 1 or 2, wherein the intervertebral disc prosthesis is suitable for implantation into a lumbar spine, wherein an outer circumference of the upper and lower sliding partners tapers off ventrally in a transversal view.

30. An intervertebral disc prosthesis according to claim 1 or 2, wherein the intervertebral disc prosthesis is suitable for implantation into a cervical spine, wherein an outer circumference of the upper and lower sliding partner tapers off dorsally in a transversal view.

31. An intervertebral disc prosthesis according to claim 1 or 2, wherein the intervertebral prosthesis has non X-ray contrast giving parts that are each marked under their surface with one or more radiolucent tags.

32. An intervertebral disc prosthesis according to claim 1, wherein each convexity of the middle sliding partner extends completely across the middle sliding partner'"'"'s upper and lower side, respectively.

33. An intervertebral disc prosthesis according to claim 1 or 2, wherein the transversal ventrally directed arched curvature of the convexitites and the corresponding concavities have a ventral and a dorsal radius that is equal or different.

34. An intervertebral disc prosthesis according to claim 14, wherein a limited rotation motion between the sliding partners with respect to a fictitious central vertical axis is up to 3 degrees for the lumbar spine, and up to 6 degrees for the cervical spine to every side, with a tolerance of an additional 2 degrees to every side.

35. An intervertebral disc prosthesis according to claim 1, wherein the upper and lower sliding partners are blunt on their outer surfaces and have, for their primary anchorage with vertebral bodies, special anchoring teeth, that are either arranged from dorsal to ventral straight or at an incline or in lateral direction, wherein in a respective dorsal row has only laterally arranged anchoring teeth.

36. An intervertebral disc prosthesis according to claim 1 or 2, wherein the convexities on the upper and lower surfaces of the middle sliding partner, each has, along it'"'"'s longitudinal axis, a one-sided conically diminishing radius.

37. An intervertebral disc prosthesis according to claim 11, wherein the height of the convexities differs on the upper and lower side.

38. An intervertebral disc prosthesis according to claim 2, wherein the edges of the upper, lower and middle sliding partners and each convexity of the middle sliding partner define, upon assembly, the outwardly opening aperture angle.

39. An intervertebral disc prosthesis according to claim 1, wherein a maximal possible motion of the upper, the lower and the middle sliding partners is defined by

a) a radius of the curvature of the convexities and concavities, a height of the convexities and concavities and a height of the edges of the upper and the lower sliding partners at dorsoventral inclination of the upper and lower sliding partners towards each other,

b) the aperture angle between edges of the upper and the lower sliding partners, wherein the edges of the upper and lower sliding partners run at an incline and/or horizontally, wherein during terminal contact of the upper and the lower sliding partners the gap-closure occurs, and

c) the transversally arched curvature of each convexity and the corresponding concavities and its extent and said tolerance laterally right and left of the convexities and concavities at the rotation of the upper, the lower and the middle sliding partners, with respect to a fictitious vertical axis.

40. An intervertebral disc prosthesis according to claim 1, wherein the upper, lower and middle sliding partners and each convexity and/or the concavities of the upper, lower and middle sliding partners as well as the surrounding edges of the upper and lower sliding partners comprise the same or different materials.