Implantable device with remodelable material and covering material

• US 8,038,708 B2
• Filed: 12/18/2006
• Issued: 10/18/2011
• Est. Priority Date: 02/05/2001
• Status: Active Grant

• Current Assignee: Cook Medical Incorporated (Cook Group Incorporated)
• Original Assignee: Cook Medical Incorporated (Cook Group Incorporated)
• Inventors: Case, Brian C., Agnew, Charles W.
• Primary Examiner(s): Stewart; Alvin J
• Application Number:
  US11/640,674
• Publication Number:
  US 20070162103A1
• Time in Patent Office: 1,765 Days
• Field of Search: 623/2.11, 623/2.12, 623/2.13, 623/2.18, 623/1.24, 623/1.26, 623 111- 117, 623/2.14, 623/23.64, 623/23.65, 623/23.66, 623/23.68, 623/23.7, 606/108, 606/194, 606/8
• US Class Current: 623/1.24
• CPC Class Codes: A61F 2/2412 with soft flexible valve members, e.g. tissue valves shaped like natural valves check valves with flexible valve members in general F16K15/14
• CPC Class Codes: A61F 2/2418 Scaffolds therefor, e.g. support stents
• CPC Class Codes: A61F 2/2475 Venous valves
• CPC Class Codes: A61F 2220/0008 Fixation appliances for connecting prostheses to the body
• CPC Class Codes: A61F 2220/0016 with sharp anchoring protrusions, e.g. barbs, pins, spikes
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: A61F 2220/0058 soldered or brazed or welded
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2230/0078 hyperboloidal

Abstract

Medical devices for implantation within a body vessel can include a remodelable material, such as an extracellular matrix material, positioned within a lumen defined by an outer covering material. The covering material is preferably substantially non-remodelable, and can be supported by a radially expandable frame. The medical device can also include a valve means positioned within the covering material. The valve means can include one or more valve leaflets formed from the remodelable material, and a separate valve support frame. One or more therapeutic agents can be associated with the remodelable material or the covering material.

Claims

1. An implantable radially expandable medical device moveable from a radially compressed state to a radially expanded state, and having an interior surface defining an interior lumen and an exterior surface, the medical device comprising:

a substantially non-remodelable covering material configured as a first tubular sleeve having a first abluminal side defining at least a first portion of the exterior surface of the medical device and a first luminal side defining a first portion of the interior surface of the medical device;

a remodelable material configured as a second tubular sleeve and positioned concentrically within the covering material, the remodelable material having a second abluminal side and a second luminal side defining a second portion of the interior surface of the medical device; and

a radially expandable support frame attached to the abluminal side of the covering material and defining at least a second portion of the exterior surface of the medical device, the radially expandable support frame defines a proximal portion comprising a proximal flared end of the support frame, a distal portion comprising a distal flared end of the support frame, and an intermediate portion extending along the entire axial length between the proximal and distal flared ends and comprising a connecting member extending between and connecting the proximal and distal flared ends, each of the proximal and distal flared ends having an outer diameter that is greater than the outer diameter of the intermediate portion when the medical device is in the radially expanded state;

wherein the covering material comprises a second proximal flared end and a second distal flared end and extends longitudinally from a point in the proximal flared end of the support frame, through the intermediate portion and to a point in the distal flared end of the support frame such that the second proximal flared end is disposed radially within the proximal flared end of the support frame and the second distal flared end is disposed radially within the distal flared end of the support frame;

wherein the remodelable material extends along the entire length of the intermediate portion of the support frame and does not extend into the proximal or distal portions of the support frame;

wherein the first and second portions of the interior surface of the medical device are exposed to fluid flow when the medical device is placed within a body vessel and expanded to the radially expanded state.

2. The medical device of claim 1, wherein the covering material comprises a material selected from the group consisting of:

poly(ethylene terephthalate) (PET), polyester, poly(tetrafluoroethylene), nylon, polyurethane, expanded polytetrafluroethylene (ePTFE), and copolymers thereof.

3. The medical device of claim 1, wherein the covering material comprises poly(ethylene terephthalate) (PET) or polyester.

4. The medical device of claim 1, wherein the support frame comprises a nickel-titanium alloy or stainless steel.

5. The medical device of claim 1, wherein the support frame includes a plurality of ring structures attached to the abluminal side of the covering material;

the ring structures each comprising a serpentine configuration of struts and bends forming the ring structure.

6. The medical device of claim 5, wherein the medical device further comprises a valve attached to the covering material and positioned at least partially within the interior lumen of the medical device the valve comprising a valve leaflet comprising the remodelable material;

and wherein the valve is positioned between a first ring structure and a second ring structure of the plurality of ring structures, the first ring structure and the second ring structure independently attached to the abluminal side of the covering material.

7. The medical device of claim 1, wherein the medical device further comprises a valve means positioned at least partially within the interior lumen of the medical device, the valve means comprising a valve leaflet comprising the remodelable material.

8. The medical device of claim 7, wherein the remodelable material is an extracellular matrix material.

9. The medical device of claim 7, wherein the valve means comprises a first valve leaflet including a first valve leaflet free edge and a first portion of the remodelable material attached to a valve support frame, wherein the valve support frame is positioned within the portion of the interior lumen defined by the covering material.

10. The medical device of claim 9, wherein the valve means further comprises a second valve leaflet defining a second valve leaflet free edge and comprising a second portion of the remodelable material attached to the valve support frame;

wherein the second valve leaflet free edge is positioned in opposition to the first valve leaflet free edge to cooperatively define at least a portion of a valve orifice, the first valve leaflet and the second valve leaflet comprising flexible portions moveable in response to fluid within the interior lumen so as to permit fluid to flow in a substantially unidirectional manner through the valve orifice within the interior lumen.

11. The medical device of claim 7, wherein the valve means comprises two or more valve leaflets attached to a valve support frame, wherein each leaflet extends from a flexible free edge and a leaflet base edge distal to the flexible free edge, the leaflet base edge being attached to the valve support frame and the leaflet free edge moveable relative to the valve support frame;

a. wherein at least a portion of each leaflet base edge is also attached to the covering material and each leaflet free edge is moveable relative to the covering material;

b. where the implantable valve comprises a valve orifice defined by at least two flexible leaflet free edges, where the valve orifice permits fluid to flow in a first direction through the implantable valve when each valve leaflet is in the open position, and where each leaflet free edge is moveable in response to fluid flow contacting the leaflet free edge.

12. The medical device of claim 11, wherein each valve leaflet has (n) edges and (n−

1) edges of each valve leaflet contact the covering material to form a sinus region between the valve leaflet and the covering material;

where (n) is an integer equal to 2 or greater.

13. The medical device of claim 7, wherein the valve means comprises a tubular body formed from the remodelable material, positioned within the covering material defining a cylindrical interior lumen extending between a tapered end and a non-tapered end;

where the tapered end comprises a flexible valve orifice moveable between an open position permitting fluid flow in a first direction through the interior lumen and a closed position substantially preventing fluid flow into the interior lumen, the valve orifice moveable in response to fluid flow contacting the tapered end.

14. An implantable radially expandable medical device moveable from a radially compressed state to a radially expanded state, and having an interior surface defining an interior lumen and an exterior surface, the medical device comprising:

a substantially non-remodelable covering material configured as a first tubular sleeve having a first abluminal side defining at least a first portion of the exterior surface of the medical device and a first luminal side defining a first portion of the interior surface of the medical device;

a remodelable material configured as a second tubular sleeve and positioned concentrically within the covering material, the remodelable material having a second abluminal side and a second luminal side defining a second portion of the interior surface of the medical device;

a radially expandable support frame attached to the abluminal side of the covering material and defining at least a second portion of the exterior surface of the medical device, the support frame defining a proximal portion comprising a proximal flared end of the support frame, a distal portion comprising a distal flared end of the support frame, and an intermediate portion extending along the entire axial length between the proximal and distal flared ends and comprising a connecting member extending between and connecting the proximal and distal flared ends; and

a valve means positioned at least partially within the interior lumen of the medical device, the valve means comprising a valve leaflet comprising the remodelable material;

wherein the covering material comprises a second proximal flared end and a second distal flared end and extends longitudinally from a point in the proximal flared end through the intermediate portion and to a point in the distal flared end such that the second proximal flared end is disposed radially within the proximal flared end of the support frame and the second distal flared end is disposed radially within the distal flared end of the support frame; and

wherein the remodelable material is disposed in the intermediate portion and does not extend into the proximal or distal portions; and

wherein the first and second portions of the interior surface of the medical device are exposed to fluid flow when the medical device is placed within a body vessel and expanded to the radially expanded state.

15. An implantable radially expandable medical device moveable from a radially compressed state to a radially expanded state, and having an interior surface defining an interior lumen and an exterior surface, the medical device comprising:

a substantially non-remodelable covering material configured as a first tubular sleeve having a first abluminal side defining at least a first portion of the exterior surface of the medical device and a first luminal side defining a first portion of the interior surface of the medical device, the covering material defining a flared proximal end and a flared distal end;

a remodelable material configured as a second tubular sleeve and positioned concentrically within the covering material, the remodelable material having a second abluminal side and a second luminal side defining a second portion of the interior surface of the medical device;

a radially expandable support frame attached to the abluminal side of the covering material and defining at least a second portion of the exterior surface of the medical device, the support frame defining a proximal portion comprising a proximal flared end of the support frame, a distal portion comprising a distal flared end of the support frame, and an intermediate portion extending along the entire axial length between the proximal and distal flared ends and comprising a connecting member extending between and connecting the proximal and distal flared ends; and

a valve means positioned at least partially within the interior lumen of the medical device, the valve means comprising a valve leaflet comprising the remodelable material;

wherein the covering material comprises a second proximal flared end and a second distal flared end and extends longitudinally from a point in the proximal flared end through the intermediate portion and to a point in the distal flared end such that the second proximal flared end is disposed radially within the proximal flared end of the support frame and the second distal flared end is disposed radially within the distal flared end of the support frame;

wherein the remodelable material is disposed in the intermediate portion and does not extend into the proximal or distal portions;

wherein the flared proximal end is disposed within the proximal portion and the flared distal end is disposed within the distal portion; and

wherein the first and second portions of the interior surface of the medical device are exposed to fluid flow when the medical device is placed within a body vessel and expanded to the radially expanded state.