Fluid controller and a method of detecting an error in a fluid controller

• US 8,042,568 B2
• Filed: 06/21/2007
• Issued: 10/25/2011
• Est. Priority Date: 06/22/2006
• Status: Active Grant

• Current Assignee: Danfoss Power Solutions ApS (Danfoss A/S)
• Original Assignee: Sauer-Danfoss Aps (Bitten Og Mads Clausens Fond)
• Inventors: Clausen, Martin
• Primary Examiner(s): Hepperle; Stephen M
• Assistant Examiner(s): MURPHY, KEVIN F
• Application Number:
  US11/766,279
• Publication Number:
  US 20070295924A1
• Time in Patent Office: 1,587 Days
• Field of Search: 137/487.5, 137/488, 137/554, 137/625.65, 137/625.66, 251/129.04, 180/403, 180/6.28, 180/6.3
• US Class Current: 137/554
• CPC Class Codes: F15B 11/006 Hydraulic "Wheatstone bridge" circuits, i.e. with four nodes, P-A-T-B, and on-off or proportional valves in each link
• CPC Class Codes: F15B 13/0402 for linearly sliding valves, e.g. spool valves
• CPC Class Codes: F15B 13/0433 the pilot valves being pressure control valves F15B13/0435, F15B13/0436, F15B13/0438 take precedence
• CPC Class Codes: F15B 19/005 Fault detection or monitoring
• CPC Class Codes: F15B 21/08 Servomotor systems incorporating electrically operated control means F15B21/02, F15B21/065 take precedence
• CPC Class Codes: F15B 2211/30575 in a Wheatstone Bridge arrangement (also half bridges)
• CPC Class Codes: F15B 2211/328 with signal modulation, e.g. pulse width modulation [PWM]
• CPC Class Codes: F15B 2211/329 actuated by fluid pressure
• CPC Class Codes: F15B 2211/527 with signal modulation, e.g. pulse width modulation [PWM]
• CPC Class Codes: F15B 2211/634 representing a state of a valve
• CPC Class Codes: G05B 11/42 for obtaining a characteristic which is both proportional and time-dependent, e.g. P. I., P. I. D.
• CPC Class Codes: Y10T 137/8242 Electrical
• CPC Class Codes: Y10T 137/86622 Motor-operated
• CPC Class Codes: Y10T 137/8663 Fluid motor

Abstract

The invention provides a fluid controller for controlling a machine, e.g. for steering a vehicle. The controller comprises a housing defining an inlet port connected to the source and an outlet port connected to the pressure operated device. The flow rate is controlled by movement of a valve member within the housing, and a processor provides a reference which is indicative of a desired position of the valve member relative to the housing. The fluid controller comprises a fault detection system based on an observer. The observer calculates a theoretically correct position of the valve member relative to the housing for a given reference, and compares this position to an obtained position of the valve member relative to the housing. The difference between the positions is compared with a threshold value. In order to dynamically change the sensitivity of the system, the threshold value is scaled based on a gradient of the reference.

Claims

1. A fluid controller operable to control a flow of a fluid from a source of pressurized fluid to a pressure operated device, the controller comprising:

a housing defining an inlet port connected to the source and an outlet port connected to the pressure operated device,

a valve member movable within the housing and cooperating therewith to provide the flow between the inlet port and the outlet port at a flow rate which depends on the position of the valve member relative to the housing,

a processor providing a reference which is indicative of a desired position of the valve member relative to the housing,

an actuator adapted to move the valve member in accordance with the reference,

a sensor adapted to provide a sensor output indicative of an obtained position of the valve member relative to the housing,

an observer adapted to determine a model output based on the reference, and to determine a residual value indicative of a difference between the sensor output and the model output, and

a fault detection system adapted to compare the residual value with a threshold value,

wherein the fluid controller is adapted to provide a gradient that is calculated based on the reference and another reference provided by the processor earlier in time, and to scale the threshold value based on the gradient.

2. The fluid controller according to claim 1, wherein the valve member is slidably movable within the housing.

3. The fluid controller according to claim 1, wherein the valve member is rotationally movable within the housing.

4. The fluid controller according to claim 1, wherein the observer operates in accordance with the Luenberger observer-based fault detection method.

5. The fluid controller according to claim 1, wherein the reference is provided at a fixed frequency.

6. The fluid controller according to claim 1, wherein the comparing of the residual value with the threshold value controls activation of a fault alarm.

7. An error detection method for a fluid controller of the kind comprising:

a housing defining an inlet port connected to a source of pressurised fluid and an outlet port connected to a pressure operated device,

a valve member movable within the housing and cooperating therewith to provide a flow between the inlet port and the outlet port at a flow rate which depends on the position of the valve member relative to the housing,

a processor for providing a reference indicative of a desired position of the valve member relative to the housing;

an actuator adapted to move the valve member in accordance with the reference, and

a sensor adapted to provide a sensor output indicative of an actual position of the valve member relative to the housing, said method comprising the steps of;

determining a model output based on the reference,

determining a residual value indicative of a difference between the sensor output and the model output, and

providing a threshold value,

determining a gradient based on the reference and another reference provided by the processor earlier in time,

scaling the threshold value based on the gradient, and

comparing the residual value with the scaled threshold value.

8. A steering system for a vehicle, said system comprising a fluid controller operable to control a flow of a fluid from a source of pressurized fluid to a pressure operated device, the controller comprising:

a housing defining an inlet port connected to the source and an outlet port connected to the pressure operated device,

a valve member movable within the housing and cooperating therewith to provide the flow between the inlet port and the outlet port at a flow rate which depends on the position of the valve member relative to the housing,

a processor providing a reference which is indicative of a desired position of the valve member relative to the housing,

an actuator adapted to move the valve member in accordance with the reference,

a sensor adapted to provide a sensor output indicative of an obtained position of the valve member relative to the housing,

an observer adapted to determine a model output based on the reference, and to determine a residual value indicative of a difference between the sensor output and the model output, and

a fault detection system adapted to compare the residual value with a threshold value,

wherein the fluid controller is adapted to provide a gradient based on the reference and another reference provided by the processor earlier in time, and to scale the threshold value based on the gradient.