RF adapter for field device with loop current bypass

• US 8,049,361 B2
• Filed: 06/17/2009
• Issued: 11/01/2011
• Est. Priority Date: 06/17/2008
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Kielb, John A., Westfield, Brian L.
• Primary Examiner(s): Deberadinis; Robert L.
• Application Number:
  US12/486,253
• Publication Number:
  US 20090311971A1
• Time in Patent Office: 867 Days
• Field of Search: 307/36
• US Class Current: 307/36
• CPC Class Codes: G05B 19/0423 Input/output
• CPC Class Codes: G05B 2219/25191 Current loop
• CPC Class Codes: G05B 2219/25196 Radio link, transponder
• CPC Class Codes: H04L 12/40045 Details regarding the feeding of energy to the node from the bus
• CPC Class Codes: H04L 12/40176 involving redundancy error detection or correction of the data by redundancy in hardware using active fault-masking in interconnections G06F11/2002; error detection or correction of the data by redundancy in hardware using active fault-masking in storage systems using spares or by reconfiguring G06F11/2053
• CPC Class Codes: H04L 2012/4026 Bus for use in automation systems

Abstract

A wireless adapter for use with a two-wire process control loop is configured to couple to a process field device in an industrial process control system. The wireless adapter is coupled to the two-wire process control loop and provides wireless communication to the process field device. The adapter includes first and second loop terminals configured to couple in series with the two-wire process control loop. Wireless communication circuitry is coupled to the first and second loop terminals and is adapted to provide wireless communication to the process field device. Loop current bypass circuitry is electrically connected between the first and second loop terminals and is configured to provide a loop current path therebetween in response to an open circuit in wireless communication circuitry.

Claims

1. A wireless adapter for use in a two-wire process control loop configured to couple to a process field device in an industrial process control system which is coupled to the two-wire process control loop and provide wireless communication to the process field device, comprising:

first and second loop terminals configured to couple in series with the two-wire process control loop;

wireless communication circuitry coupled to the first and second loop terminals adapted to provide wireless communication to the process field device; and

loop current bypass circuitry electrically connected between the first and second loop terminals configured to provide a loop current path therebetween in response to an open circuit in a current path of the wireless communication circuitry between the first and second loop terminals.

2. The apparatus of claim 1 wherein the loop current bypass circuitry includes a precision shunt regulator.

3. The apparatus of claim 2 wherein the precision shunt regulator is configured to conduct electricity, conduct the loop current in response to the open circuit.

4. The apparatus of claim 1 wherein the loop current bypass circuitry includes a transistor.

5. The apparatus of claim 4 wherein the transistor is configured to conduct the loop current in response to the open circuit.

6. The apparatus of claim 4 including a second transistor.

7. The apparatus of claim 4 having a base biased whereby the transistor is not conducting when electrical current is flowing through the wireless communication circuitry and biased to be conducting when electrical current is blocked from the wireless communication circuitry.

8. The apparatus of claim 4 wherein the transistor comprises a PNP transistor.

9. The apparatus of claim 4 wherein the transistor comprises a Darlington transistor.

10. The apparatus of claim 4 wherein the transistor comprises a MOSFET.

11. The apparatus of claim 4 wherein the transistor comprises an NPN transistor.

12. The apparatus of claim 1 including a third connection configured to electrically couple to the field device.

13. The apparatus of claim 12 including communication circuitry configured to communicate to the field device through the third connection.

14. The apparatus of claim 1 including redundant components to provide power to the field device in the event of a failure of circuitry in the adapter.

15. The apparatus of claim 1 wherein the two-wire process control loop comprises a 4-20 mA current loop.

16. The apparatus of claim 1 wherein the two-wire process control loop carries digital communication in accordance with the HART®

communication protocol.

17. A method of providing wireless communication to a process field device coupled to a two-wire process control loop using a wireless adapter, comprising:

coupling first and second loop terminals of the wireless adapter to the two-wire process control loop;

providing power to wireless communication circuitry from the two-wire process control loop through the first and second loop terminals;

providing wireless communication to the process field device using wireless communication circuitry powered with power received from the two-wire process control loops;

electrically bypassing the wireless communication circuitry by providing a current path between the first and second loop terminals in response to an open circuit in a current path through the wireless communication circuitry.

18. The method of claim 17 wherein electrically bypassing includes activating a precision shunt regulator.

19. The method of claim 17 wherein electrically bypassing includes activating a transistor.

20. The method of claim 17 including communicating with the field device through the third connection.

21. The method of claim 17 wherein the two-wire process control loop carries digital communication in accordance with the HART®

communication protocol.

22. The method of claim 17 wherein one of the first and second loop terminals directly couples to the process field device and further including coupling a communication terminal to the process field device for use in communicating with the process field device.