Manually articulating devices

• US 8,062,306 B2
• Filed: 12/14/2006
• Issued: 11/22/2011
• Est. Priority Date: 12/14/2006
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Conlon, Sean P., Nobis, Rudolph H., Nalagatla, Anil K.
• Primary Examiner(s): Nguyen; Anhtuan T
• Assistant Examiner(s): EASTWOOD, DAVID C
• Application Number:
  US11/610,803
• Publication Number:
  US 20080147113A1
• Time in Patent Office: 1,804 Days
• Field of Search: 606/170, 606/174, 606/205, 606/207, 606/208, 606/113, 600/139, 600/140, 600/141, 600/142, 600/146, 600/147, 600/149, 600/104, 227/19, 227/176.1, 227/175.1, 227/178.1, 227/179.1, 227/180.1, 227/181.1, 227/181.2
• US Class Current: 606/113
• CPC Class Codes: A61B 10/06 Biopsy forceps , e.g. with cup-shaped jaws
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 17/2909 Handles
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/2939 Details of linkages or pivot points

Abstract

Methods and devices are provided for controlling movement of a working end of a surgical device, and in particular for performing various surgical procedures using an instrument having an end effector that can be articulated relative to an elongate shaft of the device. In certain embodiments, the end effector can also optionally rotate relative to the elongate shaft of the device, and/or the shaft can rotate relative to a handle of the device.

Claims

1. A surgical device, comprising:

an elongate shaft having proximal and distal ends;

a three-bar linkage having proximal and distal ends, the three-bar linkage including a first pivot joint, a second pivot joint, and a rotation joint, the rotation joint rotatably coupling the proximal end of the three-bar linkage to the distal end of the elongate shaft such that the three-bar linkage can rotate about a longitudinal axis of the elongate shaft;

an end effector coupled to the distal end of the three-bar linkage; and

an articulation actuator extending through the elongate shaft, the articulation actuator being coupled to the three-bar linkage at a third pivot joint and being effective to laterally articulate the three-bar linkage relative to a longitudinal axis of the elongate shaft to angularly orient the end effector relative to the elongate shaft, the articulation actuator having a distal end adjacent to the distal end of the elongate shaft,

wherein the articulation actuator is rotatable about the longitudinal axis of the elongate shaft such that rotation of the articulation actuator about the longitudinal axis of the elongate shaft rotates the three-bar linkage and the end effector relative to the elongate shaft.

2. The device of claim 1, wherein the three-bar linkage comprises:

a first articulating link having a proximal end coupled to the distal end of the elongate shaft at the rotation joint;

a second articulating link having a proximal end pivotally coupled to a distal end of the first articulating link at the first pivot joint, and a distal end coupled to the end effector; and

a third articulating link having a proximal end pivotally coupled to the articulation actuator extending through the elongate shaft, and a distal end pivotally coupled to the second articulating link at the second pivot joint.

3. The device of claim 2, wherein the third articulating link comprises a flexible wire adapted to buckle when a force is applied thereto to cause the second articulating link to pivot relative to the first articulating link.

4. The device of claim 2, wherein the third articulating link comprises a cam having a cam slot formed therein for receiving a pin formed on the second articulating link such that movement of the cam is effective to cause the second articulating link to pivot relative to the first articulating link.

5. The device of claim 2, wherein the articulation actuator is adapted to translate along a longitudinal axis of the elongate shaft to laterally articulate the second link and the end effector relative to the first link.

6. The device of claim 2, wherein the articulation actuator comprises a hollow elongate tube.

7. The device of claim 1, wherein the end effector is selected from the group consisting of a grasper, a biopsy probe, a snare loop, forceps, scissors, a needle knife, and a sphincterotome.

8. The device of claim 1, further comprising an actuation wire extending through the elongate shaft and the three-bar linkage and adapted to translate along a longitudinal axis of the elongate shaft to actuate the end effector.

9. The device of claim 1, wherein the elongate shaft is flexible.

10. A method for processing the device of claim 1 for surgery, comprising:

a) obtaining the device of claim 1;

b) sterilizing the device; and

c) storing the device in a sterile container.

20. The device of claim 1, wherein the end effector is coupled to the distal end of the three-bar linkage at a pivot joint located distal to the first and second pivot joints and the rotation joint.

21. The device of claim 2, wherein the rotation joint of the three-bar linkage comprises a first rotation coupling having a proximal end fixedly mated to the elongate shaft and a second rotation coupling having a distal end fixedly mated to the first link, the first and second rotation couplings being rotatably mated to one another.

22. The device of claim 1, wherein the elongate shaft includes a first rotation coupling fixedly mated to a distal end thereof.

23. The device of claim 22, wherein the three-bar linkage include a second rotation coupling fixedly mated to a proximal end thereof, and wherein the second rotation coupling is rotatably mated to the first rotation coupling at the rotation joint.

11. A manually articulating device, comprising:

an elongate shaft having proximal and distal ends;

a first link having a proximal end coupled to the distal end of the elongate shaft at a rotation joint;

a second link having a proximal end pivotally and directly coupled to a distal end of the first link;

an end effector directly coupled to a distal end of the second link;

a third link having a distal end pivotally and directly coupled to the second link; and

an articulation actuator extending through the elongate shaft and having a distal end directly coupled to a proximal end of the third link, the articulation actuator being adapted to translate along a longitudinal axis of the elongate shaft such that translation of the articulation actuator is adapted to laterally articulate the second link and the end effector relative to the first link and the elongate shaft, the articulation actuator having a distal end adjacent to the distal end of the elongate shaft,

wherein the first link is rotatably coupled to the elongate shaft such that the first link, second link, third link, and end effector are rotatable about a longitudinal axis of the elongate shaft and wherein the articulation actuator is rotatable about the longitudinal axis of the elongate shaft such that rotation of the articulation actuator about the longitudinal axis of the elongate shaft is effective to rotate the first link, second link, third link, and end effector relative to the elongate shaft.

12. The device of claim 11, wherein the third link comprises a flexible wire adapted to buckle when a force is applied thereto to cause the second link to pivot relative to the first link.

13. The device of claim 11, wherein the third link comprises a cam having a cam slot formed therein for receiving a pin formed on the second link such that movement of the cam is effective to cause the second link to pivot relative to the first link.

14. The device of claim 11, wherein the articulation actuator comprises a hollow elongate tube.

15. The device of claim 11, wherein the end effector is rotatably coupled to the second link.

16. The device of claim 11, wherein proximal movement of the articulation actuator is adapted to laterally articulate the second link and the end effector in a first lateral direction, and distal movement of the articulation actuator is adapted to longitudinally align the second link and the end effector with the longitudinal axis of the elongate shaft.

17. The device of claim 11, wherein proximal movement of the articulation actuator is effective to move the third link proximally, which causes the second link to pivot relative to the first link.

18. The device of claim 11, wherein the end effector is selected from the group consisting of a grasper, a biopsy probe, a snare loop, forceps, scissors, a needle knife, and a sphincterotome.

19. The device of claim 11, wherein the elongate shaft is flexible.