Thermoacoustic device

• US 8,068,624 B2
• Filed: 04/28/2009
• Issued: 11/29/2011
• Est. Priority Date: 04/28/2008
• Status: Active Grant

• Current Assignee: Beijing FUNATE Innovation Technology Co., Ltd. (Hon Hai Precision Industry Co., Ltd.), Hon Hai Precision Industry Co., Ltd.
• Original Assignee: Beijing FUNATE Innovation Technology Co., Ltd. (Hon Hai Precision Industry Co., Ltd.), Hon Hai Precision Industry Co., Ltd.
• Inventors: Fan, Shou-Shan, Feng, Chen, Xiao, Lin, Jiang, Kai-Li, Chen, Zhuo
• Primary Examiner(s): Kuntz; Curtis
• Assistant Examiner(s): ROBINSON, RYAN C
• Application Number:
  US12/387,089
• Publication Number:
  US 20090268556A1
• Time in Patent Office: 945 Days
• Field of Search: 381/164
• US Class Current: 381/164
• CPC Class Codes: H04R 23/002 using electrothermic-effect transducer
• CPC Class Codes: Y10S 977/902 Specified use of nanostructure
• CPC Class Codes: Y10S 977/932 for electronic or optoelectronic application

Abstract

A sound wave generator that includes a carbon nanotube structure. The carbon nanotube structure produces sound by means of the thermoacoustic effect.

Claims

1. An apparatus, the apparatus comprising:

a signal device;

a sound wave generator, the sound wave generator comprises a carbon nanotube structure; and

the signal device transmits signals to the carbon nanotube structure;

wherein the carbon nanotube structure has a heat capacity per unit area less than 2×

10<sup>−

4</sup> J/cm²·

K;

the carbon nanotube structure converts the signals into heat; and

the heat is transferred to a medium in contact with the sound wave generator causing a thermoacoustic effect.

2. The apparatus of claim 1, wherein the heat capacity per unit area of the carbon nanotube structure is less than or equal to 1.7×

10<sup>−

6</sup> J/cm²·

K.

3. The apparatus of claim 1, wherein the frequency response range of the sound wave generator ranges from about 1 Hz to about 100 KHz.

4. The apparatus of claim 1, wherein total harmonic distortion of the sound wave generator is less than 3% in a frequency response range from about 500 Hz to 40 KHz.

5. The apparatus of claim 1, wherein the sound pressure level of the sound generated by the sound wave generator is greater than 50 dB.

6. The apparatus of claim 1, wherein the carbon nanotube structure has a substantially planar structure, and a thickness of the carbon nanotube structure ranges from about 0.5 nanometers to about 1 millimeter.

7. The apparatus of claim 1, wherein the carbon nanotube structure comprises a plurality of carbon nanotubes, and the carbon nanotubes are combined by van der Waals attractive force therebetween.

8. The apparatus of claim 7, wherein the carbon nanotubes are orderly arranged in the carbon nanotube structure.

9. The apparatus of claim 7, wherein the carbon nanotubes are disorderly arranged in the carbon nanotube structure.

10. The apparatus of claim 1, further comprising at least two electrodes, the at least two electrodes are electrically connected to the carbon nanotube structure.

11. The apparatus of claim 10, wherein the at least two electrodes are electrically connected the signal device.

12. The apparatus of claim 11, wherein any two adjacent electrodes are electrically connected to different terminals of the signal device.

13. The apparatus of claim 10, wherein the at least two electrodes have a shape selected from a group consisting of lamella, rod, film, wire and block.

14. The apparatus of claim 10, wherein a material of the at least two electrodes is selected from a group consisting of metals, conductive adhesives, carbon nanotubes, and indium tin oxides.

15. The apparatus of claim 10, further comprising a conductive adhesive layer located between each electrode and the carbon nanotube structure.

16. The apparatus of claim 1, wherein the signal device is selected from a group consisting of electrical signal device, electromagnetic wave signal device and combinations thereof.

17. The apparatus of claim 1, wherein the signals from the signal device are selected from the group consisting of electromagnetic waves, pulsating direct current, alternating electrical current and combinations thereof.

18. The apparatus of claim 1, wherein there is a variation in the signals, and the variation of the signals is selected from the group consisting of digital signals, changes in intensity, changes in duration, changes in cycle, and combinations thereof.

19. An apparatus, the apparatus comprising:

a signal device; and

a sound wave generator, the sound wave generator comprises a carbon nanotube structure;

wherein the carbon nanotube structure is in communication with the signal device and produces sound waves in response to signals from the signal device;

wherein the sound wave generator heats a medium adjacent to the carbon nanotube structure to produce the sound waves by a thermoacoustic effect.

20. An apparatus, the apparatus comprising:

a sound wave generator, the sound wave generator comprises a carbon nanotube structure;

the sound wave generator produces sound waves by a thermoacoustic effect.

21. The apparatus of claim 20, wherein the carbon nanotube structure produces heat in response to receiving a signal and heats a medium so that the sound waves are produced in the medium.

22. The apparatus of claim 20, further comprising a signal and the signal comprises a variation, wherein the variation is selected from the group consisting of digital signals, changes in intensity, changes in duration, changes in cycle, and combinations thereof.

23. The apparatus of claim 20, further comprising a signal, wherein the signal is selected from a group consisting of electromagnetic waves, alternating electrical current, pulsating direct current and combinations thereof.

24. The apparatus of claim 20, wherein the carbon nanotube structure has a heat capacity per unit area less than 2×

10<sup>−

4</sup> J/cm²·

K.

25. The apparatus of claim 20, further comprising at least two electrodes.

26. A sound producing system, the sound producing system comprises of:

a signal device;

a carbon nanotube structure; and

a medium in contact with the carbon nanotube structure;

wherein the carbon nanotube structure is capable of receiving a signal from the signal device;

the carbon nanotube structure converts the signal to heat and transfers the heat to the medium; and

the medium creates sound waves by thermal expansion.

27. The sound producing system of claim 26, wherein the carbon nanotube structure comprises a plurality of carbon nanotubes, and the carbon nanotubes are combined by van der Waals attractive force therebetween.

29. The sound producing system of claim 26, wherein the carbon nanotube structure has a heat capacity per unit area less than 2×

10<sup>−

4</sup> J/cm²·

K.

28. The sound producing system 26, wherein the signal comprises a variation, and the variation is selected from the group consisting of digital signal, changes in intensity, changes in duration, changes in cycle, and combinations thereof.

30. A sound producing apparatus, the sound producing apparatus comprising:

a carbon nanotube structure;

wherein the carbon nanotube structure produces sound waves in a medium by causing a thermoacoustic effect.

31. The sound producing apparatus of claim 30, wherein the carbon nanotube structure comprises carbon nanotubes and has a heat capacity per unit area that is less than or equal to 2×

10<sup>−

4</sup> J/cm²·

K.

32. A sound producing apparatus, the sound producing apparatus comprising:

a sound wave generator, the sound wave generator comprising a carbon nanotube structure;

wherein the carbon nanotube structure produces sound waves without any significant vibration of the carbon nanotube structure;

wherein the carbon nanotube structure produces sound waves by a thermoacoustic effect.

33. The sound producing apparatus of claim 32, wherein the carbon nanotube structure has a heat capacity per unit area less than 2×

10<sup>−

4</sup> J/cm²·

K.

34. A sound producing apparatus, the sound producing apparatus comprising:

a carbon nanotube structure that is porous, wherein the carbon nanotube structure produces sound waves by a thermoacoustic effect.

35. The sound producing apparatus of claim 34, wherein the carbon nanotube structure produces sound waves by heating a medium.

36. A sound producing apparatus, the sound producing apparatus comprising:

a sound wave generator;

the sound wave generator comprises of a carbon nanotube structure and produces sound while moving, flexing, folding or a combination thereof;

wherein the moving, flexing, folding or a combination thereof, is completely independent of the sound produced wherein the sound wave generator is capable of converting a signal into heat, transferring the heat to a medium in contact with the sound wave generator, and causing a thermoacoustic effect.

37. The sound producing apparatus of claim 36, wherein the carbon nanotube structure produces sound by heating a medium while moving, flexing, folding or a combination thereof.

38. A sound producing device, the sound producing device comprising:

a sound wave generator;

the sound wave generator comprises of a carbon nanotube structure, the carbon nanotube structure comprises of one or more drawn carbon films;

the carbon nanotube structure is capable of producing sound while being stretched along a direction or returned to the carbon nanotube structure'"'"'s original non-stretched size;

wherein the stretching or returning to the carbon nanotube structure'"'"'s original non-stretched size is completely independent of and has minimal effect on the sound produced wherein the sound wave generator is capable of converting a signal into heat, transferring the heat to a medium in contact with the sound wave generator, and causing a thermoacoustic effect.

39. The sound producing device of claim 38, wherein the carbon nanotube structure can be stretched between up to 300% of the carbon nanotube structure'"'"'s original non-stretched size.

40. An apparatus, the apparatus comprising:

a sound wave generator capable of producing sound waves, the sound wave generator comprises a carbon nanotube structure;

wherein the carbon nanotube structure produces sound waves by repeated heating of a medium.

41. The apparatus of claim 40, further comprising a signal device that sends a signal to the sound wave generator, wherein there is a variation in the signal, and the variation of the signal is selected from the group consisting of digital signal, changes in intensity, changes in duration, changes in cycle, and combinations thereof.

42. An apparatus, the apparatus comprising:

a sound wave generator, the sound wave generator comprises a carbon nanotube structure;

wherein the carbon nanotube structure has transparency in the range of about 70% to about 95% and produces sound waves by a thermoacoustic effect.

43. An apparatus, the apparatus comprising:

a sound wave generator, the sound wave generator comprises a carbon nanotube structure;

wherein the carbon nanotube structure is porous and initiates the production of sound waves;

wherein the carbon nanotube structure produces sound waves by a thermoacoustic effect.

44. A sound producing apparatus, the sound producing apparatus comprising:

a carbon nanotube structure, wherein the carbon nanotube structure produces sound waves that are audible to humans;

wherein the carbon nanotube structure produces sound waves by a thermoacoustic effect.