Apparatus for measuring distal forces on a working instrument

• US 8,092,397 B2
• Filed: 02/22/2007
• Issued: 01/10/2012
• Est. Priority Date: 02/22/2006
• Status: Active Grant

• Current Assignee: Auris Health, Inc. (Johnson & Johnson)
• Original Assignee: Hansen Medical Incorporated (Johnson & Johnson)
• Inventors: Wallace, Daniel T., Stahler, Gregory, Goldenberg, Alex, Reis, Gene, Younge, Robert G., Clopp, Mathew, Camarillo, David B., King, Toby St. John
• Primary Examiner(s): HOEKSTRA, JEFFREY GERBEN
• Application Number:
  US11/678,001
• Publication Number:
  US 20070233044A1
• Time in Patent Office: 1,783 Days
• Field of Search: 600/587, 600/585, 600/550, 600/561, 600/595, 901 1- 50
• US Class Current: 600/587
• CPC Class Codes: A61B 17/3403 Needle locating or guiding means guides for suture needles A61B17/0482; guiding or tracking by nuclear magnetic resonance G01R33/285
• CPC Class Codes: A61B 17/3476 Powered trocars, e.g. electrosurgical cutting, lasers, powered knives
• CPC Class Codes: A61B 2017/00243 cardiac
• CPC Class Codes: A61B 2017/003 Steerable
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2034/301 for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes
• CPC Class Codes: A61B 2090/064 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61B 2090/065 for measuring contact or contact pressure
• CPC Class Codes: A61B 5/6885 Monitoring or controlling sensor contact pressure
• CPC Class Codes: A61M 25/01 Introducing, guiding, advancing, emplacing or holding catheters A61M25/10 takes precedence

Abstract

A robotic catheter manipulator includes a guide catheter including proximal and distal ends and lumen extending there through. A flexible bellows is secured at one end to the proximal end of the guide catheter and at the other end to a seal configured to receive a working catheter. In a loaded state, the working catheter is fixed relative to the seal. A ditherer is operatively connected to the seal for dithering the working catheter relative to the guide catheter when placed therein. The robotic catheter manipulator includes at least one force sensor for measuring the force applied to the working catheter by the ditherer. Force measurements may be translated into an estimated force that is experienced at the distal end of the working catheter which may then be displayed to the physician via a monitor or display.

Claims

1. An apparatus for sensing forces applied to a distal end of a robotically controlled flexible working catheter, comprising:

a robotically controlled guide catheter configured for insertion into a body lumen of a patient, the robotically controlled guide catheter comprising a flexible, steerable catheter including a lumen extending from a proximal end to a distal end;

the robotically controlled flexible working catheter disposed in the lumen of the robotically controlled guide catheter, the robotically controlled flexible working catheter including a distal end that projects distally from the distal end of the robotically controlled guide catheter, the robotically controlled flexible working catheter including a proximal region extending proximally from the robotically controlled guide catheter;

a ditherer operatively connected to the proximal region of the robotically controlled flexible working catheter for moving the robotically controlled flexible working catheter in a relatively rapid, reciprocating or oscillatory motion relative to the robotically controlled guide catheter; and

at least one force sensor for measuring the forces applied to the robotically controlled flexible working catheter by the ditherer.

2. The apparatus of claim 1, wherein the at least one force sensor comprises two force sensors.

3. The apparatus of claim 2, wherein the two force sensors are disposed on opposing sides of the ditherer.

4. The apparatus of claim 3, wherein the two force sensors comprise compression force sensors.

5. The apparatus of claim 4, further comprising a computer configured for calculating an estimated force based at least in part on the obtained force measurement for at least one dither cycle.

6. The apparatus of claim 5, further comprising a monitor for displaying the estimated force.

7. The apparatus of claim 1, wherein the proximal region of the robotically controlled flexible working catheter is sealed from the lumen of the robotically controlled guide catheter via a fluid-tight seal.

8. The apparatus of claim 7, wherein the seal comprises a Touhy seal.

9. The apparatus of claim 7, wherein the seal is connected to a flexible bellows.

10. The apparatus of claim 1, wherein the ditherer comprises a moveable ditherer carriage and a load sensing member pivotally mounted with respect to the ditherer carriage.

11. The apparatus of claim 10, wherein the ditherer carriage includes opposing load cell holders disposed on opposing sides of the load sensing member, each holder containing a compression force sensor.

12. The apparatus of claim 10, further comprising a clamp on the load sensing member, the clamp being configured to secure the working catheter.

13. The apparatus of claim 10, further comprising a clamp for securing a handle of the working catheter.

14. The apparatus of claim 1, further comprising a removable drape for covering at least a portion of the robotically controlled guide catheter.

15. The apparatus of claim 7, further comprising an inlet port in communication with the lumen of the guide catheter, the inlet port being configured to receive a pressurized saline solution.

16. The apparatus of claim 1, wherein the robotically controlled guide catheter comprises a robotically operated inner guide catheter surrounded at least in part by a robotically operated outer sheath.

17. The apparatus of claim 16, wherein the robotically controlled guide catheter is connected to a guide catheter splayer.

18. The apparatus of claim 16, wherein the robotically controlled sheath is connected to a sheath splayer.

19. The apparatus of claim 11, wherein the ditherer carriage is coupled to a reciprocating lever arm, the lever arm operatively connected at one end thereof to a bearing eccentrically mounted to a pulley, the pulley being driven by a cable.

20. The system of claim 1, the at least one force sensor comprising

a first force sensor for measuring the insertion forces applied to the working catheter by the ditherer;

and

a second force sensor for measuring the withdrawal forces applied to the working catheter by the ditherer;

the system further comprising

a processor for calculating an estimated force on the distal end of the working catheter based at least in part on the measured forces obtained by the first and second force sensors.

21. The system of claim 20, further comprising a monitor for displaying the estimated force.

22. The system of claim 20, wherein the processor further calculates an error associated with the estimated force.

23. The system of claim 20, further comprising a sheath catheter mounted to the robotic catheter manipulator, the sheath catheter including a lumen therein adapted to receive the guide catheter.

24. The system of claim 20, wherein the working catheter comprises an electrophysiology catheter.

25. The system of claim 20, wherein the working catheter comprises an ablation catheter.

26. The system of claim 20, wherein the reciprocating ditherer is operatively connected to a proximal region of the working catheter via a fluid-tight seal.

27. The system of claim 26, wherein the seal is a Touhy.

28. The system of claim 26, wherein the seal is secured to a proximal end of the guide catheter via a flexible bellows.

29. The system of claim 20, wherein the reciprocating ditherer is operatively connected to a proximal region of the working catheter by a clamp.

30. The system of claim 26, the reciprocating ditherer including a reciprocating carriage containing a pivoting load bearing member, the clamp being positioned on the pivoting load bearing member.

31. The system of claim 26, wherein the reciprocating ditherer is operatively connected to the seal by a clamp.

32. The system of claim 31, the reciprocating ditherer including a reciprocating carriage containing a pivoting load bearing member, the clamp being positioned on the pivoting load bearing member.

33. The system of claim 1, wherein the robotically controlled flexible working catheter is dithered longitudinally back and forth relative to the robotically controlled guide catheter.

34. The system of claim 1, wherein the robotically controlled flexible working catheter is arranged concentrically within the robotically controlled guide catheter and is dithered rotationally relative to the robotically controlled guide catheter.

35. The system of claim 1, wherein a stroke length of the dithered robotically controlled flexible working catheter is less than about 1.5 mm.

36. The system of claim 1, wherein a dither rate of the robotically controlled flexible working catheter is between 0 and about 10 Hz.