Method for LED-module assembly
First Claim
1. A method for LED-module assembly comprising the steps of:
- providing a base portion with a base inner surface and a cover with a cover inner surface which together define a module interior, the cover having at least one opening therethrough and a plurality of screw holes;
putting a sealing member into the module interior;
positioning an LED lens into the cover opening;
aligning an LED emitter and the LED lens within the module interior;
sealing the module interior by inserting a screw into each but one of the screw holes to secure the base portion with respect to the cover;
vacuum testing for water-air/tightness of the sealing of LED-module interior;
powering the LED emitter; and
imaging the LED module to test light-output characteristics.
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Accused Products
Abstract
A method for LED-module assembly comprising the steps of providing a base portion with a base inner surface and a cover with a cover inner surface which together define a module interior, the cover having at least one opening therethrough; putting a sealing member into the module interior; positioning an LED lens into the cover opening; aligning an LED emitter and the LED lens within the module interior; sealing the module interior by securing the base portion with respect to the cover. The LED emitter is powered for imaging of the LED module to test light-output characteristics. A specific type of the LED lens is selected and its type and orientation are verified. The step of vacuum testing checks for water-air/tightness of the sealing of LED-module interior. A central database provides assembly and testing parameters to automated tool(s) performing each particular step. Each LED module includes a unique machine-identifiable module-marking with which the data related to each individual LED module is associated and stored in the central database.
74 Citations
24 Claims
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1. A method for LED-module assembly comprising the steps of:
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providing a base portion with a base inner surface and a cover with a cover inner surface which together define a module interior, the cover having at least one opening therethrough and a plurality of screw holes; putting a sealing member into the module interior; positioning an LED lens into the cover opening; aligning an LED emitter and the LED lens within the module interior; sealing the module interior by inserting a screw into each but one of the screw holes to secure the base portion with respect to the cover; vacuum testing for water-air/tightness of the sealing of LED-module interior; powering the LED emitter; and imaging the LED module to test light-output characteristics. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17)
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18. A method of LED-module assembly comprising the steps of:
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providing a base portion with a base inner surface and a cover with a cover inner surface which together define a module interior, the cover having at least one opening therethrough; placing the cover with its inner surface facing up providing LED-lens gravity retention within the cover opening prior to installing the base portion over the cover; putting a sealing member over the cover inner surface; positioning an LED lens into the cover opening; aligning an LED emitter over the LED lens; sealing the module interior by installing the base portion over the cover; vacuum testing the sealing for water/air-tightness of the LED-module interior. - View Dependent Claims (22, 23, 24)
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19. A method of LED-module assembly comprising the steps of:
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providing a base portion with a base inner surface and a cover with a cover inner surface which together define a module interior, the cover having at least one opening therethrough and a plurality of screw holes; putting a sealing member into the module interior; positioning an LED lens into the cover opening; aligning an LED emitter and the LED lens within the module interior; sealing the module interior by securing the base portion with respect to the cover by inserting a screw into each but one of the screw holes; and vacuum testing the sealing for water-air/tightness of the LED-module interior. - View Dependent Claims (20, 21)
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Specification