Mechanical ventilation system utilizing bias valve

• US 8,118,024 B2
• Filed: 07/13/2006
• Issued: 02/21/2012
• Est. Priority Date: 08/04/2003
• Status: Active Grant

• Current Assignee: Vyaire Medical 203 Incorporated (Cardinal Health, Inc.)
• Original Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Inventors: DeVries, Douglas F., Allum, Todd
• Primary Examiner(s): Dixon, Annette
• Application Number:
  US11/486,346
• Publication Number:
  US 20060249153A1
• Time in Patent Office: 2,049 Days
• Field of Search: 128/200.24, 128/204.18, 128/204.21, 128/204.23, 128/205.24, 137/538, 137/543.19, 137/529, 137/534, 137/522, 137/523, 251/65, 251/83
• US Class Current: 128/204.21
• CPC Class Codes: A61M 16/0003 Accessories therefor, e.g. sensors, vibrators, negative pressure
• CPC Class Codes: A61M 16/0057 Pumps therefor
• CPC Class Codes: A61M 16/0066 Blowers or centrifugal pumps
• CPC Class Codes: A61M 16/0069 the speed thereof being controlled by respiratory parameters, e.g. by inhalation
• CPC Class Codes: A61M 16/0833 T- or Y-type connectors, e.g. Y-piece
• CPC Class Codes: A61M 16/107 in the inspiratory path
• CPC Class Codes: A61M 16/205 used for exhalation control
• CPC Class Codes: A61M 16/208 Non-controlled one-way valves, e.g. exhalation, check, pop-off non-rebreathing valves
• CPC Class Codes: A61M 2016/0021 with a proportional output signal, e.g. from a thermistor
• CPC Class Codes: A61M 2016/003 with a flowmeter
• CPC Class Codes: A61M 2016/0039 in the inspiratory circuit
• CPC Class Codes: A61M 2205/3334 Measuring or controlling the flow rate
• CPC Class Codes: A61M 2205/42 Reducing noise
• CPC Class Codes: F04C 18/126 with radially from the rotor body extending elements, not necessarily co-operating with corresponding recesses in the other rotor, e.g. lobes, Roots type
• CPC Class Codes: F04C 2220/24 for metering throughflow
• CPC Class Codes: F04C 28/24 characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valvesF04C28/10 takes precedence
• CPC Class Codes: F04C 29/0035 Equalization of pressure pulses silencing F04C29/06

Abstract

A portable mechanical ventilator having a ROOTS® blower is configured to provide a desired gas flow and pressure to a patient circuit. The mechanical ventilator includes a flow meter operative to measure gas flow produced by the ROOTS® blower and an exhalation control module configured to operate an exhalation valve connected to the patient circuit. A bias valve connected between the ROOTS® blower and the patient circuit is specifically configured to generate a bias pressure relative to the patient circuit pressure at the exhalation control module. The bias valve is further configured to attenuate pulsating gas flow produced by the ROOTS® blower such that gas flowing to the mass flow meter exhibits a substantially constant pressure characteristic. The bias pressure facilitates closing of the exhalation valve at the start of inspiration, regulates positive end expiratory pressure during exhalation, and purges sense lines via a pressure transducer module.

Claims

1. A bias valve apparatus for attenuating pulsating gas flow from a gas source to a flow-receiving device, the bias valve apparatus comprising:

a housing assembly, comprising;

an annular housing chamber opening to a housing outlet fluidly connected to the flow-receiving device and to a housing inlet fluidly connected to the gas source; and

a housing having a housing sidewall and a housing end wall, the housing inlet being formed on an end opposite the housing end wall, the housing outlet being formed on the housing sidewall;

a hollow cylinder fixedly mounted within the housing assembly and having a cylinder end wall and a cylinder sidewall, the cylinder sidewall being disposed in spaced coaxial relation to the housing sidewall to define the housing chamber therebetween, the cylinder being open on an end coincident with the housing inlet; and

an annular valve seat fixedly mounted to the housing inlet and having a seat interface;

a poppet slid ably disposed within the cylinder and reciprocatively moveable therewithin,

wherein;

the poppet includes a poppet side and opposing poppet ends;

a cylinder chamber is defined between the cylinder end wall and one of the poppetends, and

the other one of the poppet ends is configured to be sealingly engageable to the seat interface and defining a seat area; and

a spring having a spring preload sufficient to bias the poppet toward the seat interface; and

wherein the bias valve apparatus is used in conjunction with a ventilator having an exhalation control module fluidly connected to the bias valve apparatus;

wherein the gas source includes a Roots-type blower assembly and the flow-receiving device includes a patient circuit fluidly connected to an opposite side of the bias valve apparatus, and

wherein the exhalation control module is configured to operate an exhalation valve connected to the patient circuit.

2. The bias valve apparatus of claim 1, further comprising:

a mass flow meter interposed between the gas source and the bias valve apparatus;

wherein the mass flow meter is configured to measure gas flow from the gas source.

3. The bias valve apparatus of claim 1, wherein the flow-receiving device includes a patient circuit.

4. The bias valve apparatus of claim 1, wherein the seat area and spring preload are sized and configured to provide a predetermined bias pressure at the exhalation control module.

5. The bias valve apparatus of claim 1, wherein the poppet has a mass sufficient to generate inertial damping of the pulsating gas flow.

6. The bias valve apparatus of claim 1, further comprising:

a mass element attached to the poppet,

wherein;

the poppet reacts against the pulsating gas flow at a forcing frequency;

the poppet and spring are reciprocative at a poppet natural frequency, and

the poppet and mass element are sized and configured to provide a highest degree of inertial damping when the forcing frequency is substantially higher than the poppet natural frequency.

7. The bias valve apparatus of claim 6, wherein the bias valve is configured to provide a highest degree of viscous damping of the pulsating gas flow when the forcing frequency is substantially equal to the poppet natural frequency.

8. The bias valve apparatus of claim 1, wherein the poppet and cylinder define a substantially narrow poppet clearance therebetween for generating viscous damping that occurs when gas passes through the poppet clearance between the cylinder chamber and the housing chamber during poppet reciprocation.

9. The bias valve apparatus of claim 1, wherein the spring has a spring constant sufficient to generate a substantially constant bias pressure across a flow range of the blower assembly.

10. A ventilator, comprising:

a blower assembly for producing a gas flow;

an exhalation control module;

a patient circuit, the exhalation control module being configured to operate an exhalation valve connected to the patient circuit;

a bias valve comprising;

a housing assembly comprising;

an annular housing chamber that forms a housing outlet fluidly connected to the patient circuit and a housing inlet fluidly connected to the blower assembly;

a housing comprising;

a housing sidewall; and

a housing end wall,

wherein the housing inlet is formed on an end of the housing assembly opposite the housing end wall and is connected to the blower assembly, and

wherein the housing outlet is formed on the housing sidewall;

a hollow cylinder fixedly mounted within the housing assembly and comprising;

a cylinder end wall; and

a cylinder sidewall,

wherein the cylinder sidewall is disposed in spaced coaxial relation to the housing sidewall to define the housing chamber therebetween, and

wherein the cylinder is open on an end coincident with the housing inlet; and

an annular valve seat fixedly mounted to the housing inlet and having a seat interface;

a poppet slidably disposed within the cylinder and reciprocatively moveable therewithin and comprising;

a poppet side; and

opposing poppet ends,

wherein a cylinder chamber is defined between the cylinder end wall and one of the poppet ends, and

wherein the other one of the poppet ends is configured to be sealingly engageable to the seat interface to define a seat area; and

a biasing member having a spring preload sufficient to bias the poppet toward the seat interface,

wherein the exhalation control module is fluidly connected to the bias valve and the patient circuit is fluidly connected to an opposite side thereof.