Pre-crimp balloon inflation

• US 8,123,793 B2
• Filed: 09/10/2008
• Issued: 02/28/2012
• Est. Priority Date: 09/10/2008
• Status: Expired due to Fees

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Roach, Tina, Hallberg, Eric, Buckman, Tracy, Scales, Anthony
• Primary Examiner(s): NGUYEN, VI X
• Application Number:
  US12/207,743
• Publication Number:
  US 20100063571A1
• Time in Patent Office: 1,266 Days
• Field of Search: 604/509, 623/1.11, 623/1.12, 606/108, 295/15, 295/16
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/9586 the means being inside the balloon

Abstract

A method of crimping a stent onto a balloon of a stent delivery catheter is disclosed. The method includes pressurizing the balloon while the stent is being radially compressed onto the balloon with a crimping apparatus. Once the stent has reached its radially compressed configuration, the pressure within the balloon is released, while an inward crimping force exerted on the stent by the crimping apparatus is maintained. After a dwell time, the inward crimping force is discontinued, and the balloon and crimped stent are removed from the crimping apparatus. Resultant of the crimping process, balloon material extends radially outward through interstices of the stent to facilitate stent retention on the balloon while advancing the stent delivery catheter through a vessel lumen.

Claims

1. A method of crimping a stent onto a balloon of a stent delivery catheter, the method comprising:

providing a crimping apparatus;

loading a stent onto a balloon of a stent delivery catheter;

wherein the stent includes;

a first portion of interconnected struts located at a first end of the stent, the first portion of interconnected struts defining interstices between adjacent interconnected struts of the first portion;

a second portion of interconnected struts located at a second end of the stent, the second portion of interconnected struts defining interstices between adjacent interconnected struts of the second portion; and

a third portion of interconnected struts located intermediate the first portion and the second portion, the third portion of interconnected struts defining interstices between adjacent interconnected struts of the third portion;

positioning the stent and the balloon of the stent delivery catheter within the crimping apparatus;

pressurizing the balloon to an inflation pressure in the range of about 0.4 atmospheres to about 4 atmospheres subsequent to loading the stent onto the balloon;

applying a radially compressive force to the stent to crimp the stent onto the balloon while the balloon is pressurized to an inflation pressure in the range of about 0.4 atmospheres to about 4 atmospheres;

releasing the pressure within the balloon while the radially compressive force remains applied to the stent; and

releasing the radially compressive force from the stent after the pressure is released from within the balloon;

wherein upon conclusion of the crimping process balloon material extends radially outward within the interstices of the first portion of the stent proximate the first end of the stent, and wherein balloon material extends radially outward within the interstices of the second portion of the stent proximate the second end of the stent.

2. The method of claim 1, wherein upon conclusion of the crimping process balloon material does not appreciably extend radially outward within the interstices of the third portion of the stent.

3. The method of claim 2, wherein the stent includes a first end segment of interconnected struts located proximate the first end of the stent, a second end segment of interconnected struts located proximate the second end of the stent, and one or more intermediate segments of interconnected struts located intermediate the first end segment and the second end segment;

wherein the first portion of the stent includes at least the first end segment of interconnected struts;

wherein the second portion of the stent includes at least the second end segment of interconnected struts; and

wherein the third portion of the stent includes at least a portion of the one or more intermediate segments of interconnected struts.

4. The method of claim 3, wherein the first portion of the stent includes at least a portion of the one or more intermediate segments of interconnected struts.

5. The method of claim 4, wherein the second portion of the stent includes at least a portion of the one or more intermediate segments of interconnected struts.

6. The method of claim 1, further comprising the following steps after releasing the radially compressive force from the stent after the pressure is released from within the balloon:

rotating the stent and balloon within the crimping apparatus;

applying a radially compressive force to the stent after the step of rotating the stent and balloon within the crimping apparatus; and

releasing the radially compressive force.