Load control device having a gate current sensing circuit

• US 8,129,976 B2
• Filed: 08/09/2007
• Issued: 03/06/2012
• Est. Priority Date: 08/09/2007
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Blakeley, Matthew Robert
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US11/836,450
• Publication Number:
  US 20090039854A1
• Time in Patent Office: 1,671 Days
• Field of Search: 323/312, 307112-115, 307/131, 307/139, 315/246, 315/291
• US Class Current: 323/312
• CPC Class Codes: H05B 39/041 the light-intensity of the source H05B39/08 takes precedence
• CPC Class Codes: H05B 39/08 by shifting phase of trigger voltage applied to gas-filled controlling tubes also in controlled semiconductor devices in converters H02M5/00; with regulation G05F1/44
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

A gate drive circuit for a controllably conductive device, such as a triac, includes a trigger circuit for conducting a gate current through a control input of the controllably conductive device, and a sense circuit operable to generate a control signal representative of the magnitude of the gate current. The controllably conductive device is adapted to be coupled in series between an AC power source and an electrical load for controlling the amount of power delivered to the electrical load. The controllably conductive device is operable to change from a non-conductive state to a conductive state in response to the gate current being conducted through the control input. A controller is operable to control the controllably conductive device via the gate drive circuit and to determine, in response to the magnitude of the gate current through the control input of the controllably conductive device, whether the controllably conductive device is presently conducting current to the load.

Claims

1. A load control circuit for controlling the amount of power delivered to an electrical load from an AC power source for generating an AC line voltage, the load control circuit comprising:

a controllably conductive device adapted to be coupled in series electrical connection between the power source and the electrical load, the controllably conductive device having a conductive state and a non-conductive state, the controllably conductive device having a control input and operable to enter the conductive state in response to a gate current conducted through the control input;

a sense circuit having an input operatively coupled in series with the control input of the controllably conductive device so as to conduct the gate current, and an output for providing a control signal representative of the magnitude of the gate current; and

a controller operable to drive the controllably conductive device to change the controllably conductive device from the non-conductive state to the conductive state each half-cycle of the AC line voltage, the controller coupled to the output of the sense circuit for receiving the control signal representative of the magnitude of the gate current, the controller operable to determine, in response to the magnitude of the gate current through the control input of the controllably conductive device, whether the controllably conductive device is presently conducting current to the load.

2. The load control circuit of claim 1, further comprising:

a line terminal adapted to be coupled to a hot side of the AC power source;

a load terminal adapted to be coupled to the electrical load; and

a neutral terminal adapted to be coupled to a neutral side of the AC power source;

wherein gate current is conducted through the neutral terminal.

3. The load control circuit of claim 1, wherein the controller is operable to determine that the controllably conductive device is conducting a load current to the load if the gate current has a magnitude of substantially zero amps.

4. The load control circuit of claim 3, wherein the controller is operable to determine that the controllably conductive device is not conducting the load current to the load if the gate current has a magnitude greater than substantially zero amps.

5. The load control circuit of claim 4, wherein the controller is operable to determine that the controllably conductive device is not conducting the load current to the load if the gate current has a magnitude greater than approximately one milliamp.

6. The load control circuit of claim 2, further comprising:

a second load terminal adapted to be coupled to a second electrical load; and

a second controllably conductive device adapted to be coupled in series electrical connection between the power source and the second electrical load, the second controllably conductive device having a conductive state and a non-conductive state, the second controllably conductive device having a control input and operable to enter the conductive state in response to a second gate current conducted through the control input;

wherein the controller is operable to drive the second controllably conductive device to change the second controllably conductive device from the non-conductive state to the conductive state each half-cycle of the AC line voltage, the controller operable to determine, in response to the magnitude of the second gate current through the control input of the second controllably conductive device, whether the second controllably conductive device is presently conducting current to the load.

7. The load control circuit of claim 6, wherein the controller is operable to independently control the amount of power delivered to the electrical loads.

8. The load control circuit of claim 6, further comprising:

a first resistor coupled between the first load terminal and the neutral terminal;

a second resistor coupled between the second load terminal and the neutral terminal;

wherein the first and second resistors having resistances sized such that the first and second gate currents are prevented from exceeding latching current ratings of the controllably conductive devices.

9. The load control circuit of claim 6, further comprising:

a resistor coupled between the first and second load terminals, the resistor having a resistance sized such that the first and second gate currents are prevented from exceeding latching current ratings of the controllably conductive devices.

10. The load control circuit of claim 2, further comprising:

a resistor coupled between the load terminal and the neutral terminal, the resistor having a resistance sized such that the gate current is prevented from exceeding a latching current rating of the controllably conductive device.

11. The load control circuit of claim 1, wherein the sense circuit comprises a current sense circuit.

12. The load control circuit of claim 11, further comprising:

a trigger circuit coupled in series electrical connection with the control input of the controllably conductive device and the input of the sense circuit, the trigger circuit responsive to the controller.

13. The load control circuit of claim 1, wherein the controller is operable to determine that the controllably conductive device is conducting a load current to the load if the gate current is not flowing near the peak of the AC line voltage when the controller is driving the controllably conductive device.

14. The load control circuit of claim 13, wherein the controller is operable to determine that the controllably conductive device is not conducting the load current to the load if the first gate current is flowing near the peak of the AC line voltage when the controller is driving the controllably conductive device.

15. The load control circuit of claim 1, wherein the controller is operable to drive the controllably conductive device at a predetermined time each half-cycle of the AC line voltage, and to monitor the control signal from the sense circuit after a predetermined amount of time has expired since the controllably conductive device was driven by the controller.

16. The load control circuit of claim 1, wherein the controller is operable to drive the controllably conductive device at substantially the beginning of a half-cycle of the AC line voltage, and to monitor the control signal from the sense circuit during the half-cycle near a time corresponding to a peak voltage of the AC line voltage.

17. The load control circuit of claim 1, wherein the controllably conductive device comprised a bidirectional semiconductor switch.

18. The load control circuit of claim 17, wherein the bidirectional semiconductor switch comprises a triac.

19. The load control circuit of claim 1, further comprising:

a communication circuit adapted to transmit a digital message;

wherein the controller is operable to transmit the digital message via the communication circuit in response to determining that the controllably conductive device is not presently conducting current to the load.

20. The load control circuit of claim 1, further comprising:

a visual display for providing feedback to a user of the load control device;

wherein the controller is operable to cause the visual display to provide the feedback in response to determining that the controllably conductive device is not presently conducting current to the load.

21. A gate drive circuit adapted to be coupled to the control input of a bidirectional semiconductor switch operable to change from a non-conductive state to a conductive state in response to a gate current conducted through the control input, the gate drive circuit comprising:

a trigger circuit adapted to be coupled in series electrical connection with the control input of the bidirectional semiconductor switch to conduct the gate current; and

a sense circuit having an input adapted to be in series with the control input of the bidirectional semiconductor switch so as to conduct the gate current of the bidirectional switch, the sense circuit operable to generate a control signal representative of the magnitude of the gate current.

22. The gate drive circuit of claim 21, wherein the control signal comprises a DC voltage provided at a first magnitude when the gate current has a magnitude of substantially zero amps and at a second magnitude when the gate current has a magnitude greater than substantially zero amps.

23. The gate drive circuit of claim 22, wherein the control signal is provided at the second magnitude when the gate current has a magnitude greater than approximately one milliamp.

24. The gate drive circuit of claim 21, wherein the sense circuit comprises a current sense circuit.

25. The gate drive circuit of claim 24, wherein the current sense circuit comprises an opto-coupler.

26. The gate drive circuit of claim 21, wherein the trigger circuit comprises an opto-triac.

27. A method of controlling the amount of power delivered to an electrical load from a power source, the method comprising the steps of:

coupling a controllably conductive device in series electrical connection between the power source and the electrical load, the controllably conductive device having a conductive state and a non-conductive state;

conducting a gate current through the control input to cause the controllably conductive device to enter the conductive state;

monitoring the gate current; and

determining that the controllably conductive device is presently conducting current to the load if the gate current has a magnitude of substantially zero amps.

28. The method of claim 27, further comprising the step of:

determining that the controllably conductive device is not conducting the load current to the load if the gate current has a magnitude greater than substantially zero amps.

29. The method of claim 28, wherein the step of determining that the controllably conductive device is not conducting further comprises determining that the controllably conductive device is not conducting the load current to the load if the gate current has a magnitude greater than approximately one milliamp.

30. The method of claim 27, further comprising the steps of:

driving the controllably conductive device at a predetermined time each half-cycle of the AC line voltage;

wherein the step of determining comprises determining if the controllably conductive device is presently conducting current after a predetermined amount of time has expired since the step of driving the controllably conductive device.

31. The method of claim 27, further comprising the steps of:

driving the controllably conductive device at substantially the beginning of a half-cycle of the AC line voltage;

wherein the step of determining comprises determining if the controllably conductive device is presently conducting current during the half-cycle near a time corresponding to a peak voltage of the AC line voltage.