Differential pressure transmitter with complimentary dual absolute pressure sensors

• US 8,132,464 B2
• Filed: 07/12/2010
• Issued: 03/13/2012
• Est. Priority Date: 07/12/2010
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Broden, David A., Hedtke, Robert C., Klosinski, Andrew J., Sittler, Fred C.
• Primary Examiner(s): ALLEN, ANDRE J
• Application Number:
  US12/834,245
• Publication Number:
  US 20120006119A1
• Time in Patent Office: 610 Days
• Field of Search: None
• US Class Current: 73/716
• CPC Class Codes: G01F 1/383 with electrical or electro-mechanical indication
• CPC Class Codes: G01F 1/50 Correcting or compensating means
• CPC Class Codes: G01L 13/026 involving double diaphragm
• CPC Class Codes: G01L 15/00 Devices or apparatus for measuring two or more fluid pressure values simultaneously
• CPC Class Codes: G01L 27/002 Calibrating, i.e. establishing true relation between transducer output value and value to be measured, zeroing, linearising or span error determination
• CPC Class Codes: G01L 27/007 Malfunction diagnosis, i.e. diagnosing a sensor defect
• CPC Class Codes: G01L 9/125 with temperature compensating means non electric temperature compensating means G01L19/04

Abstract

A process variable transmitter for measuring a pressure of a process fluid includes a process coupling having a first port configured to couple to a first process pressure and a second port configured to couple to a second process pressure. A differential pressure sensor is coupled to the first and second ports and provides an output related to a differential pressure between the first pressure and the second pressure. First and second pressure sensors couple to the respective first and second ports and provide outputs related to the first and second pressures. Transmitter circuitry is configured to provide a transmitter output based upon the output from the differential pressure sensor and/or the first and/or second pressure sensors. Additional functionality is provided by the transmitter using the sensed first and/or second pressures.

Claims

1. A process variable transmitter for measuring a pressure of a process fluid, comprising:

a process coupling having a first port configured to couple to a first process pressure and a second port configured to couple to a second process pressure;

a differential pressure sensor coupled to the first and second ports having an output related to a differential pressure between the first pressure and the second pressure;

first and second pressure sensors coupled to respective first and second ports having outputs related to the first and second pressures; and

transmitter circuitry configured to provide a transmitter output based upon the output from the differential pressure sensor and further provide enhanced functionality based upon the first and second pressures;

wherein the first and second pressure sensors comprise a brittle material having a cavity formed therein and wherein the outputs from the first and second pressure sensors are related to deformation of the cavity.

2. The process variable transmitter of claim 1 wherein the transmitter is configured to calculate differential pressure based upon the outputs from the first and second pressure sensors.

3. The process variable transmitter of claim 1 including a tube which couples the first port to the first pressure sensor and to the differential pressure sensor.

4. The process variable transmitter of claim 3 wherein the tube includes an extension portion and the first pressure sensor is mounted at a distal end of the extension portion.

5. The process variable transmitter of claim 1 wherein the first and second pressure sensors have a frequency response which is greater than a frequency response of the differential pressure sensor.

6. The process variable transmitter of claim 1 wherein the first and second pressure sensors are configured to operate at pressures which are greater than a maximum operating pressure of the differential pressure sensor and the transmitter circuitry is configured to provide a transmitter output based upon the first and second pressure sensors to thereby provide extended range to the process variable transmitter.

7. The process variable transmitter of claim 1 wherein the transmitter circuitry is configured to provide a differential pressure output based upon a difference between the output from the first pressure sensor and the output from the second pressure sensor when the differential pressure sensor is degraded.

8. The process variable transmitter of claim 3 wherein the first pressure sensor extends into the tube and is sealed to the first pressure sensor by a braze.

9. The process variable transmitter of claim 1 wherein the enhanced functionality include detecting a plugged line.

10. The process variable transmitter of claim 1 wherein the enhanced functionality are based upon a frequency of a signal sensed by the first and second pressure sensors.

11. The process variable transmitter of claim 1 wherein the enhanced functionality include calibrating the differential pressure sensor based upon outputs from the first and second pressure sensors.

12. A method of measuring a pressure of a process fluid in a process variable transmitter, comprising:

coupling a first tube to a first process pressure;

coupling a second tube to a second process pressure;

sensing a differential pressure between the first process pressure and the second process pressure using a differential pressure sensor coupled between the first and second tubes;

sensing the first process pressure with a first pressure sensor coupled to the first process pressure through the first tube;

sensing a second process pressure with a second pressure sensor coupled to the second process pressure through the second tube;

providing a transmitter output related to the differential pressure sensed by the differential pressure sensor;

performing enhanced functionality to the process variable transmitter based upon outputs from the first and second pressure sensors; and

wherein the first pressure sensor comprises a brittle material having a cavity formed therein and wherein the output from the first pressure sensor is related to deformation of the cavity.

13. The method of claim 12 including calculating a differential pressure based upon the outputs from the first and second pressure sensors.

14. The method of claim 12 wherein the first tube includes an extension portion and the first pressure sensor is mounted at a distal end of the extension portion.

15. The method of claim 12 wherein the first and second pressure sensors have a frequency response which is greater than a frequency response of the differential pressure sensor and the diagnostics are based upon a sensed frequency.

16. The method of claim 12 including detecting line plugging based upon the sensed first and second pressures.

17. The method of claim 12 including diagnosing operation of the differential pressure sensor based upon the sensed first and second pressures.

18. The method of claim 12 including sensing differential pressure based upon the sensed first and second pressures when the differential pressure sensor is degraded.

19. The method of claim 12 including calibrating the differential pressure sensor based upon the sensed first and second pressures.