Method and apparatus for inexpensively monitoring and controlling remotely distributed appliances

• US 8,140,667 B2
• Filed: 06/24/2009
• Issued: 03/20/2012
• Est. Priority Date: 11/18/2002
• Status: Expired due to Term

• Current Assignee: Mueller International LLC (Mueller Water Products Incorporated)
• Original Assignee: Mueller International LLC (Mueller Water Products Incorporated)
• Inventors: Keyghobad, Seyamak, Rodgers, David
• Primary Examiner(s): Jacobs, Lashonda T
• Application Number:
  US12/490,867
• Publication Number:
  US 20090287838A1
• Time in Patent Office: 1,000 Days
• Field of Search: 709/224, 709/203, 709/217, 709/223, 455/41.2, 455/41.3
• US Class Current: 709/224
• CPC Class Codes: H04L 12/2818 from a device located outside both the home and the home network access arrangements H04L12/2856; for remote control or remote monitoring of applications H04L67/025; arrangements for transmitting signals characterised by the use of a wireless eletrical link G08C17/00; telephonic communication systems adapted for combination with remote control systems H04M11/007
• CPC Class Codes: H04L 12/2825 Reporting to a device located outside the home and the home network access arrangements H04L12/2856; for remote control or remote monitoring of applications H04L67/025; telephonic communication systems adapted for combination with telemetering systems H04M11/002
• CPC Class Codes: H04L 12/2836 Protocol conversion between an external network and a home network controlling appliance services of a home automation network from a device located outside the home and the home network H04L12/2818; protocol conversion H04L69/08; adaptation of digital video signals for transport over a specific home network H04N7/24
• CPC Class Codes: H04L 2012/285 Generic home appliances, e.g. refrigerators
• CPC Class Codes: H04L 43/0817 by checking functioning
• CPC Class Codes: H04L 67/125 involving control of end-device applications over a network

Abstract

A method and associated apparatus are described that enables unattended, remotely distributed appliances, such as vending machines, utility meters, thermostats and kitchen appliances (ovens, washing machines, refrigerators, etc.) to be connected inexpensively to each other and to a centrally located server. The apparatus 1) uses relatively simple “personality” modules to adapt the apparatus to the application in combination with a sophisticated core module that provides the intelligence needed to process data locally, to format that data and to transfer it to a remote server and 2) uses existing Internet-based communication links, thereby avoiding the costly proprietary links used with current state-of-the-art solutions.

Claims

1. A device communications module, comprising:

a microcontroller;

a local area network (LAN) communication device coupled between the microcontroller and a cluster communications module configured to communicate with a plurality of device communications modules; and

a device interface coupled between the microcontroller and an appliance;

wherein the microcontroller receives data from the appliance and transmits data to the appliance through the device interface via a first communications protocol and receives data from the cluster communications module and transmits data to the cluster communications module through the LAN communication device via a second communications protocol.

2. The device communications module of claim 1, further comprising a service interface coupled to the microcontroller.

3. The device communications module of claim 2, wherein the service interface is used as a second device interface.

4. The device communications module of claim 2, wherein the service interface includes a port for on-site diagnostics and configuration of the device communications module.

5. The device communications module of claim 1, further comprising a power device coupled to the microcontroller.

6. The device communications module of claim 5, wherein the power device includes a DC-to-DC regulator and a power connector.

7. The device communications module of claim 1, wherein the microcontroller performs at least one of first-level aggregation, compression, and protocol conversion of the data.

8. The device communications module of claim 1, wherein the microcontroller stores behavioral parameters to control data collection and data processing.

9. The device communications module of claim 1, wherein the LAN communication device is an RF transceiver.

10. The device communications module of claim 9, wherein the microcontroller includes an analog-to-digital converter and a digital-to-analog converter.

11. The device communications module of claim 9, further comprising an RF microprocessor coupled to the RF transceiver, the RF microprocessor includes an analog-to-digital converter and a digital-to-analog converter.

12. The device communications module of claim 1, wherein the LAN communication device is selected from the group consisting of a Bluetooth device, a power-line carrier, a phone line protocol, and an Ethernet link.

13. The device communications module of claim 1, further comprising a transceiver for receiving and forwarding messages.

14. The device communications module of claim 1, wherein the LAN communication device is a bi-directional device.

15. The device communications module of claim 1, wherein the microcontroller converts data received from the device interface into a format for transmitting through the LAN communications device.

16. The device communications module of claim 1, wherein the microcontroller converts transmissions received from the LAN communication device and converts the transmissions into data for sending through the device interface.

17. The device communications module of claim 1, wherein the area of the device communications module is equal to or smaller than three square inches in size.

18. The device communications module of claim 1, wherein a plurality of device communications modules can communicate with each other.

19. The device communications module of claim 1, wherein the first communications protocol and the second communications protocol are different.

20. The device communications module of claim 1, wherein the LAN communication device is a wireless communication device.

21. The device communications module of claim 1, wherein the device interface is coupled to at least one of a vending machine, a thermostat, a switch, a utility meter, and a kitchen appliance.