Rechargeable split battery system

• US 8,143,855 B2
• Filed: 02/17/2009
• Issued: 03/27/2012
• Est. Priority Date: 02/15/2008
• Status: Active Grant

• Current Assignee: Atieva, Inc.
• Original Assignee: Atieva, Inc.
• Inventors: DAVIS, Kerry
• Primary Examiner(s): Assouad, Patrick
• Assistant Examiner(s): Chung, Steve T
• Application Number:
  US12/372,714
• Publication Number:
  US 20090218989A1
• Time in Patent Office: 1,134 Days
• Field of Search: 320/116, 320/118, 320/124, 320/126, 320/127, 320/128
• US Class Current: 320/126
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0025 Sequential battery discharge in systems with a plurality of batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery system is split into first and second battery subsystems. When the first battery subsystem reaches a first discharge level, the first battery system is decoupled from output terminals of the battery system and the second battery subsystem is coupled to the output terminals of the battery system.

Claims

1. A battery system comprising:

output terminals;

an operating battery subsystem switchably coupled to the output terminals and having a first plurality of battery cells;

a controlled-shutdown battery subsystem switchably coupled to the output terminals and having a second plurality of battery cells, the second plurality being substantially less than the first plurality; and

a control unit to dynamically determine a switch-over threshold that corresponds to a rate of change of voltage across the output terminals, the control unit additionally to determine when the operating battery subsystem has reached the switch-over threshold and, in response, to decouple the operating battery subsystem from the output terminals and to couple the controlled-shutdown battery subsystem to the output terminals, wherein the switch-over threshold is programmable and wherein the control unit comprises a first battery control unit to monitor the operating battery subsystem, and a second battery control unit to monitor the controlled-shutdown battery subsystem.

2. The battery system of claim 1 further comprising a battery pack, and wherein the operating battery subsystem and controlled-shutdown battery subsystem are included within the battery pack.

3. The battery system of claim 1 wherein the control unit monitors discharge of the operating battery subsystem in part by measuring a voltage of the operating battery subsystem.

4. The battery system of claim 1 wherein control unit dynamically determines the switch-over threshold based, at least in part, on one or more of the following factors:

(A) a load on the operating battery subsystem, or (B) a temperature of the operating battery subsystem.

5. The battery system of claim 1 wherein the control unit comprises a programmable processor to determine the switch-over threshold.

6. The battery subsystem of claim 1 wherein the control unit includes circuitry to adjust the switch-over threshold according to a number of discharge cycles of the operating battery subsystem.

7. A method of operation within a battery system, the method comprising:

switchably coupling an operating battery subsystem to output terminals of the battery system to deliver power to a load;

dynamically determining a switch-over threshold that corresponds to a rate of change of voltage across the output terminals;

determining that the operating battery subsystem has reached the switch-over threshold;

decoupling the operating battery subsystem from the output terminals in response to determining that the operating battery subsystem has reached the switch-over threshold;

coupling a controlled-shutdown battery subsystem to the output terminals in response to determining that the operating battery subsystem has reached the switch-over threshold, the controlled-shutdown battery system having substantially fewer battery cells than the operating battery subsystem;

receiving a value representative of switch-over threshold and storing the value in a programmable register of the battery system to set the switch-over threshold; and

monitoring the operating battery subsystem in a first battery control unit and monitoring the controlled-shutdown battery subsystem a second battery control unit.

8. The method of claim 7 wherein the operating battery subsystem and controlled-shutdown battery subsystem are included within the battery pack.

9. The method of claim 7 wherein determining that the operating battery subsystem has reached the switch-over threshold comprises monitoring discharge of the operating battery subsystem in part by measuring a voltage of the operating battery subsystem.

10. The method of claim 9 wherein monitoring discharge of the operating battery subsystem in part by measuring a voltage of the operating battery subsystem comprises executing a sequence of program instructions within a programmable processor.

11. The method of claim 7 wherein determining the switch-over threshold comprises determining the switch-over threshold based, at least in part, on one of the following:

a load on the operating battery subsystem, or a temperature of the operating battery subsystem.

12. The method of claim 7 further comprising receiving a value representative of the switch-over threshold and storing the value in a programmable register of the battery system.

13. The method of claim 7 further comprising adjusting the switch-over threshold according to a number of discharge cycles of the operating battery subsystem.

14. A battery system comprising:

first and second groups of battery cells, the first group including more battery cells than the second group;

means for switchably coupling the first group of battery cells to output terminals of the battery system to deliver power to a load;

means for dynamically determining a switch-over threshold that corresponds to a rate of change of voltage across the output terminals;

means for determining that the first group of battery cells has reached the switch-over threshold;

means for decoupling the first group of battery cells from the output terminals in response to determining that the first group of battery cells has reached the switch-over threshold; and

means for coupling the second group of battery cells to the output terminals in response to determining that the first group of battery cells has reached the switch-over threshold, wherein the switch-over threshold is programmable, wherein the means for determining that the first group of battery cells has reached the switch-over threshold comprises a first battery control means to monitor the first group of battery cells, and wherein the battery system comprises a second battery control means to monitor the second group of battery cells.