Medical device with flexible printed circuit

• US 8,147,486 B2
• Filed: 05/23/2007
• Issued: 04/03/2012
• Est. Priority Date: 09/22/2003
• Status: Active Grant

• Current Assignee: St. Jude Medical (Abbott Laboratories Incorporated)
• Original Assignee: St. Jude Medical (Abbott Laboratories Incorporated)
• Inventors: Honour, Kirk S., Johnson, Michael J., Mouchawar, Gabriel A., Dando, Jeremy D., Byam, Christine M.
• Primary Examiner(s): GIBSON, ROY DEAN
• Application Number:
  US11/752,755
• Publication Number:
  US 20070219551A1
• Time in Patent Office: 1,777 Days
• Field of Search: 606 41- 50, 607 96-107
• US Class Current: 606/41
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2018/00839 Bioelectrical parameters, e.g. ECG, EEG
• CPC Class Codes: A61B 2562/227 Sensors with electrical connectors
• CPC Class Codes: A61B 5/287 Holders for multiple electrodes, e.g. electrode catheters for electrophysiological study [EPS]
• CPC Class Codes: A61B 5/6852 Catheters
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence

Abstract

A catheter or lead having a flexible printed circuit for conveying signals and/or energy. Each trace may be in electrical connection with one or more external electrical contacts. More specifically, each trace is typically electrically connected to a single contact. The traces and contacts may assist in diagnosis and/or detection of bio-electrical signals emitted by organs, and may transmit such signals to a connector or diagnostic device affixed to the catheter. The external electrical contacts may detect bioelectric energy or may deliver electrical or thermal energy to a target site.

Claims

1. A medical device for introduction into a human body comprising:

a generally tubular body;

a plurality of ring-shaped electrodes coupled with the tubular body, wherein the ring-shaped electrodes are arranged in at least two pairs, wherein a spacing separating the electrodes of a pair is less than a spacing separating adjacent pairs; and

at least one printed circuit comprising a plurality of conductive traces in communication with the plurality of ring-shaped electrodes,

wherein at least a portion of the at least one printed circuit is internal to the generally tubular body.

2. The medical device of claim 1 wherein the at least one printed circuit comprises at least one flexible printed circuit.

3. The medical device of claim 1 wherein the tubular body comprises at least one lumen housing at least a portion of the printed circuit.

4. The medical device of claim 1 wherein the tubular body defines a cylindrical outside surface and at least a portion of the printed circuit is coupled with the outside surface.

5. The medical device of claim 1 wherein the plurality of electrodes are adapted to receive signals from a target tissue.

6. The medical device of claim 1 wherein the plurality of electrodes are adapted to convey energy to a target tissue.

7. The medical device of claim 1 further comprising at least one wire in communication with at least one tip electrode.

8. The medical device of claim 1 wherein the plurality of conductive traces are in communication with a connector.

9. The medical device of claim 1 wherein the at least one printed circuit comprises a first printed circuit defining at least one first conductive trace and a second printed circuit defining at least one second conductive trace.

10. The medical device of claim 9 wherein the at least one first conductive trace is in communication with the at least one second conductive trace.

11. The medical device of claim 1 wherein at least one of the at least one conductive traces is adapted as the at least one electrode.

12. The medical device of claim 1 wherein the at least one printed circuit is coupled with the tubular shaft such that at least one of the conductive traces is at least partially circumferentially coupled with the tubular body.

13. The medical device of claim 1 further comprising a tip electrode.

14. The medical device of claim 1 wherein the tubular body defines a tip.

15. The medical device of claim 1 wherein the tubular body defines a shaft.

16. The medical device of claim 1 wherein the tubular body is flexible.

17. The medical device of claim 1 further comprising a steering mechanism operably coupled with the tubular body.

18. The medical device of claim 1 wherein the medical device defines a catheter.

19. The medical device of claim 18 wherein the medical device further defines an ablation medical device.

20. The medical device of claim 18 wherein the medical device defines a diagnostic medical device.

21. The medical device of claim 1 wherein the medical device defines an internal cardiac defibrillator lead.

22. The medical device of claim 1 wherein the medical device defines a pacing lead.

23. The medical device of claim 1 further comprising one or more circuit elements coupled to an inner surface of the at least one printed circuit.

24. A flexible printed circuit board adapted for use with a medical device comprising:

a flexible substrate defining a first section and a second section, the first section being narrower than the second section;

the flexible substrate further defining at least one first conductive trace and at least one second conductive trace, the at least one first conductive trace being arranged generally angularly to the at least one second trace;

the at least one first conductive trace is arranged along the first section of the flexible substrate; and

the at least one second conductive trace is arranged generally longitudinally along at least a portion of the second section.

25. The flexible printed circuit of claim 24, the at least one first conductive trace being arranged generally perpendicular to the at least one second trace.

26. The flexible printed circuit of claim 25 wherein the at least one first conductive trace is electrically connected with the at least one second conductive trace.

27. The flexible printed circuit of claim 26 wherein the at least one first conductive trace comprises a plurality of conductive traces and wherein the at least one second conductive trace comprises a plurality of conductive traces and wherein each of the plurality of first conductive traces are only electrically connected with one of the plurality of second conductive traces.

28. The flexible printed circuit of claim 27 wherein the at least one first conductive trace is at least partially exposed.

29. The flexible printed circuit of claim 28 wherein the at least one second conductive trace is electrically isolated within the flexible printed circuit except for the connection to the at least one first conductive trace.