Heat dissipating helmet and light

• US 8,152,322 B1
• Filed: 08/19/2009
• Issued: 04/10/2012
• Est. Priority Date: 01/29/2009
• Status: Expired due to Fees

• Current Assignee: Patrick Mcginty
• Original Assignee: Patrick Mcginty
• Inventors: McGinty, Patrick
• Primary Examiner(s): MAY, ROBERT J
• Application Number:
  US12/543,797
• Time in Patent Office: 965 Days
• Field of Search: 362105-106
• US Class Current: 362/105
• CPC Class Codes: A42B 3/044 Lighting devices, e.g. helmets with lamps
• CPC Class Codes: F21V 29/87 Organic material, e.g. filled polymer composites; Thermo-conductive additives or coatings therefor
• CPC Class Codes: F21V 29/89 Metals
• CPC Class Codes: F21V 33/0008 Clothing or clothing accessories, e.g. scarfs, gloves or belts
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A heat dissipating helmet provides a heat dissipating material portion. One or more high powered LEDs may be in thermal contact therewith providing a significant portion of a heat sink to remove heat from the LEDs to maintain them at a proper operating temperature during operation. The heat dissipating material may be also in contact with air flow as the helmet moves through space thereby allowing convection to assist in removing heat from the helmet. Furthermore, heat moving elements located internal to the helmet may assist in transferring heat to the heat dissipating material from the scalp of a wearer.

Claims

1. A safety helmet comprising:

a cushioning layer having an inner surface;

an exterior shell covering at least a portion of the cushioning layer, said exterior shell having a heat dissipating portion having a thermal conductivity exceeding at least about 5 W/m*K;

a high power LED light having a power of at least about 1 W connected to and in thermal communication with the heat dissipating portion of the exterior shell whereby the heat dissipating portion provides a heat sink for the high power LED light;

wherein the heat dissipating portion further comprises an upper surface and the LED light further comprises an upper surface, and the upper surface of the LED light is located below the upper surface of the heat dissipating portion.

2. The safety helmet of claim 1 further comprising a heat moving portion whereby the heat moving portion conductively transfers heat through the heat moving portion from the inner surface of the cushioning layer to the heat dissipating portion when in use.

3. The safety helmet of claim 2 wherein the heat moving portion comprises at least one of a damp fabric and a liquid filled conductor extending from the inner surface of the cushioning layer to the heat dissipating surface.

4. The safety helmet of claim 1 wherein the thermal conductivity of the heat dissipating portion exceeds about 200 W/m*K.

5. The safety helmet of claim 1 wherein the heat dissipating portion of the exterior shell provides at least half of the surface area of the exterior shell.

6. The safety helmet of claim 1 further comprising a removable driver securely connected to the helmet and in electrical communication with the LED light.

7. The safety helmet of claim 1 wherein the heat dissipating portion provides the heat sink for at least two LED lights connected thereto.

8. The safety helmet of claim 1 wherein the LED light is connected to a shoulder downwardly extending relative to the upper surface of the heat dissipating portion.

9. The safety helmet of claim 1 wherein the heat moving portion extends from the inner surface of the cushioning layer to the heat dissipating portion.

10. The safety helmet of claim 9 wherein the heat moving portion comprises at least one of a damp fabric and a liquid filled conductor.

11. A safety helmet comprising:

a cushioning layer having an inner surface;

a protective exterior shell exteriorly covering over the cushioning layer as a protective shell, said exterior shell having an exposed exterior heat dissipating portion having a thermal conductivity exceeding at least about 5 W/m*K; and

a high power LED light having a power of at least about 1 W connected to and in thermal communication with the heat dissipating portion of other exterior side whereby the heat dissipating portion provides a heat sink for the high power LED light and provides structural integrity as a portion of the protective exterior shell; and

wherein the heat dissipating portion further comprises an upper surface and the LED light further comprises an upper surface, and the upper surface of the LED light is located below the upper surface of the heat dissipating portion.

12. The safety helmet of claim 11 wherein the heat dissipating portion comprises at least half of a surface area of the exterior shell.

13. The safety helmet of claim 11 wherein the heat dissipating portion has a thermal conductivity of at least 100 W/m*K.

14. The safety helmet of claim 11 further comprising a high power LED light having a power of at least about 1 W connected to and in thermal communication with the heat dissipating portion of the exterior shell whereby the heat dissipating portion provides a heat sink for the high power LED light.

15. The safety helmet of claim 11 wherein the heat dissipating portion provides the heat sink for at least two LED lights connected thereto.

16. The safety helmet of claim 11 wherein the LED light is connected to a shoulder downwardly extending relative to the upper surface of the heat dissipating portion.

17. The safety helmet of claim 16 wherein the shoulder is integral to the upper surface of the heat dissipating portion.