Conjugate fiber-containing yarn

• US 8,153,253 B2
• Filed: 02/28/2007
• Issued: 04/10/2012
• Est. Priority Date: 03/01/2006
• Status: Active Grant

• Current Assignee: Teijin Frontier Co., Ltd. (Teijin Limited)
• Original Assignee: Teijin Fibers Limited (Teijin Limited)
• Inventors: Yasui, Satoshi, Morioka, Shigeru, Yoshimoto, Masoto, Nakajima, Suguru
• Primary Examiner(s): Edwards, N.
• Application Number:
  US12/278,373
• Publication Number:
  US 20090029164A1
• Time in Patent Office: 1,868 Days
• Field of Search: 428/370, 428/373, 428/374
• US Class Current: 428/370
• CPC Class Codes: D01F 8/12 with at least one polyamide as constituent
• CPC Class Codes: D01F 8/14 with at least one polyester as constituent
• CPC Class Codes: D02G 3/24 Bulked yarns or threads, e.g. formed from staple fibre components with different relaxation characteristics
• CPC Class Codes: D10B 2331/02 polyamides D10B2331/08 takes precedence
• CPC Class Codes: D10B 2331/04 polyesters, e.g. polyethylene terephthalate [PET]
• CPC Class Codes: Y10T 428/2924 Composite
• CPC Class Codes: Y10T 428/2931 Fibers or filaments nonconcentric [e.g., side-by-side or eccentric, etc.]

Abstract

A conjugate fiber-containing yarn containing side-by-side or eccentric core-in-sheath conjugate fibers each composed of a polyester component and a polyamide component, that can be crimped by heating, and that has properties of increasing its crimp ratio when it absorbs moisture or water and is excellent in windbreaking and warmth-retaining properties, has a wool-like soft and bulky hand, and is capable of forming a fabric in which a see-through property is not increased even when wetted with water.

Claims

1. A conjugate fiber-containing yarn comprising a conjugate fiber in which a polyester component and a polyamide component are conjugated with each other in a side-by-side structure or an eccentric core-in-sheath structure, wherein

(1) the polyester component comprises a modified polyester in which 5-sodiumsulfoisophthalic acid is copolymerized in an amount of from 2.0 to 4.5% by mole based on a total molecular amount of the acid component, and the intrinsic viscosity IV of the polyester component is from 0.30 to 0.43, and

(2) the conjugate fiber is one produced from an undrawn conjugate fiber by a direct drawing procedure in which the undrawn conjugate fiber is directly drawn and heat set, without winding, by using a drawing machine having first and second rollers in which the conjugate fiber is preheated at a temperature of 50 to 100°

C. by the first roller and heat-set at a temperature of 80 to 140°

C. by the second roller, whereby the conjugate fiber is capable of manifesting crimps when heat treated, and the crimp ratio of the crimp-manifested conjugate fiber is increased by moisture or water absorption of the conjugate fiber.

2. The conjugate fiber-containing yarn according to claim 1, wherein the wet-dry crimp ratio difference Δ

C of the conjugate fiber represented by the following formula is at least 0.3%

Δ

C(%)=HC(%)−

DC(%)

wherein DC is a dry crimp ratio obtained by subjecting a filament yarn composed of the conjugate fiber to a boiling water treatment for 30 minutes to manifest crimps, heat treating the treated yarn at 100°

C. for 30 minutes under a load of 1.76×

10<sup>−

3</sup> CN/dtex to stabilize the crimps, heat treating the crimped conjugate fiber at 160°

C. for 1 minute under a load of 1.76×

10<sup>−

3</sup> CN/dtex and measuring the crimp ratio, and HC is a wet crimp ratio obtained by immersing the crimped conjugate fiber having the dry crimp ratio DC in water at a temperature of from 20 to 30°

C. for 10 hours, and measuring the crimp ratio.

3. The conjugate fiber-containing yarn according to claim 2, wherein the dry crimp ratio DC is from 0.2 to 6.7%, and the wet crimp ratio HC is from 0.5 to 7.0%.

4. The conjugate fiber-containing yarn according to claim 1, comprising thick and thin conjugate fibers in which thick portions and thin portions are alternately distributed along the longitudinal direction of each fiber.

5. The conjugate fiber-containing yarn according to claim 4, wherein the dry crimp ratio DC of the thick and thin conjugate fiber-containing yarn is from 4.0 to 12.8%, and the wet crimp ratio HC thereof is from 4.3 to 13.0%.

6. The conjugate fiber-containing filament yarn according to claim 4, wherein the evenness U % of the thick and thin conjugate fiber-containing yarn is from 2.5 to 15.0%.

7. The conjugate fiber-containing yarn according to claim 1, wherein a yarn formed from the conjugate fibers and a yarn formed from at least one type of fibers having a shrinkage in boiling water higher than that of the conjugate fibers are doubled and combined together and the conjugate fiber and the higher shrinkage fibers are mixed with each other.

8. The conjugate fiber-containing yarn according to claim 7, wherein the shrinkage in boiling water (BWSB) of the yarn formed from the conjugate fibers is from 12 to 30%, the shrinkage in boiling water (BWSA) of the higher shrinkage fiber yarn is 40% or less, and the difference between both the shrinkages (BWSA) and (BWSB) is from 10 to 26%.