Automatic injection devices

• US 8,162,887 B2
• Filed: 03/25/2011
• Issued: 04/24/2012
• Est. Priority Date: 06/23/2004
• Status: Active Grant

• Current Assignee: AbbVie Biotechnology Ltd. (Puerto Rico) (Abbvie Incorporated)
• Original Assignee: Abbott Biotechnology Limited (Abbott Laboratories Incorporated)
• Inventors: Bicknell, Stephen, Julian, Joseph, Rudzena, William
• Primary Examiner(s): Ho, Jackie
• Assistant Examiner(s): CHANDER, DIVA KAKAR
• Application Number:
  US13/072,289
• Publication Number:
  US 20110313398A1
• Time in Patent Office: 396 Days
• Field of Search: 604/135, 604/136, 604/157, 604/164.12
• US Class Current: 604/135
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/31508 provided on the piston-rod
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/31511 Piston or piston-rod constructions, e.g. connection of piston with piston-rod A61M5/5066 takes precedence
• CPC Class Codes: A61M 5/3287 Accessories for bringing the needle into the body; Automatic needle insertion A61M5/20, A61M5/31525 take precedence

Abstract

An injection device comprises a syringe extendible against a spring bias from a retracted position in a housing to a projecting injecting position. A spring biased plunger has collapsible elbows which, when the plunger is released, initially engage the end of the syringe to drive it to the projecting position, whereupon arresting of the syringe movement causes the elbows to collapse inside the syringe to allow the plunger to engage and drive the bung.

Claims

1. An injection device, comprising:

a housing;

a syringe coupled to a needle at one end, the syringe slideably mounted within the housing for movement between a first position relative to the housing in which the needle is shrouded by the housing and a second position relative to the housing in which the needle projects from the housing;

a bung slideably mounted in the syringe and moveable to expel a liquid through the needle;

a plunger comprising;

an upper solid portion,

a lower solid portion having one end operable to move the bung and to transmit an expulsion force thereto, and

a projecting region comprising one or more flexible elbows on either side of a central void provided between the upper and lower solid portions of the plunger, the plunger having a first length when the projecting region is in a projecting position in which the one or more elbows project outwardly from the central void, the plunger having a second length greater than the first length when the projecting region is in a collapsed position in which the one or more elbows are collapsed inwardly toward the central void; and

an actuating bias member provided at one end of the housing and operable to move the plunger toward another end of the housing.

2. The injection device as claimed in claim 1, wherein the projecting region of the plunger is configured to drive the syringe from the first position relative to the housing to the second position relative to the housing such that the needle projects from the housing.

3. The injection device as claimed in claim 1, wherein the projecting region of the plunger is in the projecting position prior to entering the syringe and wherein the projecting region is in the collapsed position inside the syringe for applying the expulsion force to the bung in order to compress the liquid in the syringe and cause expression of the liquid from the syringe, wherein a collapsing movement of the projecting region toward the central void from the projecting position outside the syringe to the collapsed position inside the syringe causes elongation in the length of the plunger from the first length to the second length.

4. The injection device as claimed in claim 1, wherein the central void is a longitudinally extending slit.

5. The injection device as claimed in claim 1, further comprising:

a return bias member acting between the housing and another end of the syringe to hold the syringe in the first position relative to the housing until the actuating bias member is released.

6. The injection device as claimed in claim 1, wherein one or more of the bias members provided within the housing is in the form of a coil spring.

7. The injection device as claimed in claim 1, wherein the housing is fixed relative to the syringe.

8. The injection device as claimed in claim 1, wherein the plunger is molded integrally.

9. A syringe assembly, comprising:

a syringe coupled to a needle at one end, the syringe slideably mounted within a housing for movement between a first position relative to the housing in which the needle is shrouded by the housing and a second position relative to the housing in which the needle projects from the housing;

a bung slideably mounted in the syringe; and

a plunger comprising;

an upper solid portion,

a lower solid portion having one end operable to move the bung and to transmit an expulsion force thereto, and

a projecting region comprising one or more flexible elbows on either side of a central void provided between the upper and lower solid portions of the plunger, the plunger having a first length when the projecting region is in a projecting position in which the one or more elbows project outwardly from the central void, the plunger having a second length greater than the first length when the projecting region is in a collapsed position in which the one or more elbows are collapsed inwardly toward the central void.

10. The syringe assembly as claimed in claim 9, wherein the projecting region of the plunger is configured to drive the syringe from the first position relative to the housing to the second position relative to the housing such that the needle projects from the housing.

11. The syringe assembly as claimed in claim 9, wherein the projecting region of the plunger is in the projecting position prior to entering the syringe and wherein the projecting region is in the collapsed position inside the syringe for applying the expulsion force to the bung, wherein a collapsing movement of the projecting region toward the central void from the projecting position outside the syringe to the collapsed position inside the syringe causes elongation in the length of the plunger from the first length to the second length.

12. The syringe assembly as claimed in claim 9, wherein the central void is a longitudinally extending slit.

13. The syringe assembly as claimed in claim 9, wherein the housing is fixed relative to the syringe.

14. The syringe assembly as claimed in claim 9, wherein the plunger is molded integrally.

15. A method for operating an automatic injection device, the method comprising:

operating an actuating bias member to move a plunger including a projecting region comprising an upper solid portion, a lower solid portion and one or more flexible elbows on either side of a central void provided between the upper and lower solid portions of the plunger, wherein the projecting region is in a projecting position when the one or more elbows project outwardly from the central void and in a collapsed position when the one or more elbows are collapsed inwardly toward the central void; and

engaging one end of a syringe with the plunger to drive the syringe from a first position relative to a housing in which a needle coupled to another end of the syringe is shrouded by the housing to a second position relative to the housing in which the needle projects from the housing;

wherein the projecting region of the plunger is in the projecting position prior to entering the syringe and wherein the projecting region is in the collapsed position inside the syringe for applying an expulsion force to a bung in the syringe in order to compress a liquid dose in the syringe and cause expression of the liquid dose from the syringe, wherein a collapsing movement of the projecting region toward the central void from the projecting position outside the syringe to the collapsed position inside the syringe causes an elongation in the length of the plunger.

16. The method as claimed in claim 15, wherein the central void is a longitudinally extending slit.

17. The method as claimed in claim 15, further comprising:

holding the syringe in the first position relative to the housing using a return bias member acting between the housing and another end of the syringe, until the actuating bias member is released.

18. The method as claimed in claim 15, wherein the housing is fixed relative to the syringe.

19. The method as claimed in claim 15, wherein the plunger is molded integrally.