Upright vacuum cleaner

• US 8,166,607 B2
• Filed: 12/12/2007
• Issued: 05/01/2012
• Est. Priority Date: 12/12/2006
• Status: Active Grant

• Current Assignee: Omachron Intellectual Property Inc.
• Original Assignee: GBD Corporation (G.B.D.)
• Inventors: Conrad, Wayne Ernest
• Primary Examiner(s): Muller, Bryan R
• Application Number:
  US11/954,310
• Publication Number:
  US 20080178420A1
• Time in Patent Office: 1,602 Days
• Field of Search: 153/53, 153/31, 153/34
• US Class Current: 15/334
• CPC Class Codes: A47L 5/225 Convertible suction cleaners, i.e. convertible between different types thereof, e.g. from upright suction cleaners to sledge-type suction cleaners
• CPC Class Codes: A47L 5/28 Suction cleaners with handles and nozzles fixed on the casings, e.g. wheeled suction cleaners with steering handle A47L5/24 takes precedence
• CPC Class Codes: A47L 5/32 with means for connecting a hose hose couplings for suction cleaners A47L9/24
• CPC Class Codes: A47L 5/365 of the vertical type, e.g. tank or bucket type
• CPC Class Codes: A47L 9/1608 Cyclonic chamber constructions
• CPC Class Codes: A47L 9/165 Construction of inlets

Abstract

Several embodiments of an upright surface cleaning apparatus are disclosed. The surface cleaning apparatus has a first cyclonic cleaning stage and comprises a surface cleaning head having a dirty fluid inlet. A fluid flow path extends from the dirty fluid inlet to a clean air outlet of the upright surface cleaning apparatus. A support member is mounted to the surface cleaning head. A mounting member mounted to the support member. At least one of a first cleaning stage of the upright surface cleaning apparatus and a suction motor is mounted directly or indirectly to the mounting member. A suction motor is provided in the fluid flow path.

Claims

1. An upright surface cleaning apparatus having a cyclonic cleaning stage and comprising:

(a) a surface cleaning head having a dirty fluid inlet;

(b) a fluid flow path extending from the dirty fluid inlet to a clean air outlet of the upright surface cleaning apparatus;

(c) an upright section comprising a support member, the upright section moveably mounted to the surface cleaning head;

(d) a cleaning and suction unit removable and useable as a portable surface cleaning apparatus, the cleaning and suction unit comprising a suction motor, an above floor cleaning wand having an air inlet and an air outlet and at least one cyclone having a cyclone inlet and a cyclone chamber;

(e) a mounting assembly removably mounting the cleaning and suction unit to the upright section of the upright surface cleaning apparatus, the mounting assembly having an upper section having an opening for removably receiving an end of the above floor cleaning wand and a lower section having an opening for removably receiving an end of the support member with the opening of the upper section and the opening of the lower section being substantially aligned with one another; and

,

(f) at least two operating components of the upright surface cleaning apparatus including the cyclonic cleaning stage mounted directly or indirectly to the mounting assembly and wherein an airflow passage from the at least one cyclone chamber to the suction motor is spaced apart from the opening in the upper section of the mounting assembly.

2. The upright surface cleaning apparatus of claim 1 wherein the support member comprises an airflow duct forming part of the fluid flow path.

3. The upright surface cleaning apparatus of claim 2 wherein the airflow duct is an up flow duct and the mounting assembly member has an airflow passage therethrough in air flow communication with the cyclonic cleaning stage.

4. The upright surface cleaning apparatus of claim 1 wherein at least one of the operating components is removably mounted to the mounting assembly member.

5. The upright surface cleaning apparatus of claim 1 further comprising an above floor cleaning wand mounted to the mounting assembly or an operating component mounted to thereto.

6. The upright surface cleaning apparatus of claim 1 wherein the cyclonic cleaning stage and the suction motor are mounted directly to the mounting assembly.

7. The upright surface cleaning apparatus of claim 1 wherein the support member comprises an air flow duct forming part of the fluid flow path.

8. The surface cleaning apparatus of claim 1 wherein the mounting assembly further comprises an air flow valve positioned generally aligned horizontally with a position at which air exits the cyclone inlet and enters the cyclone chamber when the surface cleaning apparatus is in an upright storage configuration.

9. The surface cleaning apparatus of claim 1 wherein the mounting assembly is positioned rearward of the suction and cleaning unit.

10. The surface cleaning apparatus of claim 1 wherein the suction and cleaning unit has an air inlet in a side wall thereof.

11. The surface cleaning apparatus of claim 1 wherein the opening of the upper section has a longitudinal axis and the mounting assembly further comprises a mounting assembly air outlet that is downstream of the air inlet of the above floor cleaning wand and that communicates with an inlet of the cleaning and suction unit, the mounting assembly air outlet has a longitudinal axis that is generally perpendicular to the longitudinal axis of the opening of the upper section.

12. The surface cleaning apparatus of claim 11 wherein the above floor cleaning wand includes a flexible hose and the flexible hose is connected to an air inlet of the mounting assembly that is generally perpendicular to the longitudinal axis of the opening of the upper section.

13. The surface cleaning apparatus of claim 1 wherein the air inlet of the above floor cleaning wand is removably received in the opening of the upper section and the above floor cleaning wand further comprises a handle, whereby the handle is drivingly connected to the surface cleaning head when the cleaning and suction unit is mounted to the upright section.

14. The surface cleaning apparatus of claim 13 wherein the tubular support member is the upright section.

16. The upright surface cleaning apparatus of claim 1 wherein the suction motor is mounted above the cyclonic cleaning stage.

15. An upright surface cleaning apparatus comprising:

(a) a surface cleaning head having an airflow path from a first dirty fluid inlet to a clean air outlet;

(b) an above floor cleaning wand having a second dirty fluid inlet at one end thereof and a handle for the upright surface cleaning apparatus distal thereto;

(c) an upright section pivotally mounted to the surface cleaning head between a storage position and an in use position and comprising a removable cleaning and suction unit useable as a portable surface cleaning apparatus, the cleaning and suction unit comprising, a mounting assembly, a suction motor positioned in the airflow path, a cyclonic cleaning stage and the above floor cleaning wand, the cyclonic cleaning stage selectively connectable in fluid flow communication with the first dirty fluid inlet and the second dirty fluid inlet, the second dirty fluid inlet is removably connectable directly to the mounting assembly, the above floor cleaning wand extending along a first longitudinal axis when the second dirty fluid inlet is connected to the mounting assembly, the mounting assembly comprising a mounting assembly air outlet that is downstream of the second dirty fluid inlet and that communicates with an inlet of the cleaning and suction unit, the mounting assembly air outlet has a longitudinal axis that is generally perpendicular to the first longitudinal axis;

(d) the cyclonic cleaning stage having a longitudinally extending outer surface, a cyclone chamber and a cyclone inlet having an outlet end through which air exits the cyclone inlet and enters the cyclone chamber; and

,

the wand with the handle drivingly connected to the surface cleaning head when the upright section is in the in use position

(f).

17. The upright surface cleaning apparatus of claim 15 further comprising an up flow duct the is removably connectable to the mounting assembly in the fluid flow path from the first dirty fluid inlet to the cyclonic cleaning stage.

18. The upright surface cleaning apparatus of claim 15 wherein the cyclonic cleaning stage is removably mounted to the upper section.

19. The upright surface cleaning apparatus of claim 15 wherein the cyclonic cleaning stage comprises at least one collection chamber and the collection chamber is removably mounted to the cyclonic cleaning stage.

20. The upright surface cleaning apparatus of claim 17 wherein the upflow duct is a support member and the mounting assembly is mounted to the upflow duct.

21. The surface cleaning apparatus of claim 15 wherein the mounting assembly further comprises an air flow valve.

22. The surface cleaning apparatus of claim 17 wherein the second dirty fluid inlet and the upflow duct are axially aligned when the suction and cleaning unit is configured for use as an upright surface cleaning apparatus.

23. The surface cleaning apparatus of claim 15 wherein the mounting assembly is positioned rearward of the suction and cleaning unit.

24. The surface cleaning apparatus of claim 15 wherein the air inlet of the suction and cleaning unit is in a sidewall thereof.

25. The surface cleaning apparatus of claim 15 wherein the above floor cleaning wand includes a flexible hose and the flexible hose is connected to a mounting assembly air inlet that is perpendicular to the first longitudinal axis.

26. An upright surface cleaning apparatus operable in an upright configuration and a portable configuration, the upright surface cleaning apparatus comprising:

(a) a surface cleaning head having a first dirty fluid inlet;

(b) a support member moveably mounted to the surface cleaning head;

(c) upright section comprising a cleaning and suction unit removable and useable when removed from the support member, the cleaning and suction unit comprising an above floor cleaning wand, a mounting assembly positioned on a side of the cleaning and suction unit and removably mountable to the support member, a suction motor and a cyclonic cleaning stage; and

(d) a fluid flow path from the first dirty fluid inlet to the cyclonic cleaning stage and including a transverse passage, which extends generally transverse to the support member, and connects with a side wall inlet of the cleaning and suction unit,

wherein, when the upright surface cleaning apparatus is the upright configuration, the surface cleaning head, the support member and the upright section define an assembly and wherein the above floor cleaning wand and the support member are substantially axially aligned with one another when connected to the mounting assembly and wherein an airflow passage from the cyclonic cleaning stage to the suction motor is spaced apart from the cleaning wand.

27. The upright surface cleaning apparatus of claim 26 wherein the support member has an air flow passage therein and forms part of the fluid flow path from the first dirty fluid inlet to the cyclonic cleaning stage.

28. The upright surface cleaning apparatus of claim 27 wherein the support member is tubular.

29. The upright surface cleaning apparatus of claim 26 further comprising a flexible hose that forms part of an air flow path from a hose dirty air inlet wherein the flexible hose has an air outlet end located at the transverse passage.

30. The upright surface cleaning apparatus of claim 29 further comprising an above floor cleaning wand having a second dirty fluid inlet and the above floor cleaning wand is connected to a upstream end of the flexible hose.

31. The surface cleaning apparatus of claim 26 wherein the mounting assembly further comprises an air flow valve.

32. The surface cleaning apparatus of claim 26 wherein the support member is connected to a lower portion of the mounting assembly and the above floor cleaning wand is connected to an upper section of the mounting assembly.

33. The surface cleaning apparatus of claim 26 wherein the mounting assembly is positioned rearward of the suction and cleaning unit.

34. The surface cleaning apparatus of claim 26 wherein the suction and cleaning unit has an air inlet in a side wall thereof.

35. The surface cleaning apparatus of claim 26 wherein the above floor cleaning wand extends along a first longitudinal axis when connected to the mounting assembly and the mounting assembly further comprises a mounting assembly air outlet that is downstream of the air inlet of the above floor cleaning wand and that communicates with an inlet of the cleaning and suction unit, the mounting assembly air outlet has a longitudinal axis that is generally perpendicular to the first longitudinal axis.

36. The surface cleaning apparatus of claim 35 wherein the above floor cleaning wand includes a flexible hose and the flexible hose is connected to a mounting assembly air inlet that is perpendicular to the first longitudinal axis.

37. The surface cleaning apparatus of claim 26 wherein the air inlet of the above floor cleaning wand is removably connectable to an upper section of the mounting assembly and the above floor cleaning wand further comprises a handle, whereby the handle is drivingly connected to the surface cleaning head when the cleaning and suction unit is mounted to the upright section.

38. The surface cleaning apparatus of claim 37 wherein the support member is the upright section.

39. An upright surface cleaning apparatus operable in an upright configuration and a portable configuration, the upright surface cleaning apparatus comprising:

(a) a surface cleaning head having a first dirty fluid inlet;

(b) a support member moveably mounted to the surface cleaning head; and

.

(c) upright section comprising a handle connected to a mounting assembly and whereby the handle is drivingly connected to the surface cleaning head, and a cleaning and suction unit, the mounting assembly is positioned on a side of the cleaning and suction unit and the suction and cleaning unit is removable and useable when removed from the support member, the support member is removably mounted to the mounting assembly and the cleaning and suction unit comprises a suction motor and a cyclonic cleaning stage comprising at least one cyclone;

wherein, in the upright configuration, an upright assembly is provided that comprises the surface cleaning head, the support member and the upright section and, when in a portable configuration a portable assembly is provided that comprises the cleaning and suction unit and wherein the above floor cleaning wand and the support member are substantially axially aligned with one another when connected to the mounting assembly and wherein an airflow passage from the cyclonic cleaning stage to the suction motor is spaced apart from the cleaning wand.

40. The upright surface cleaning apparatus of claim 39 wherein the support member has an air flow passage therein and forms part of the fluid flow path from the first dirty fluid inlet to the cyclonic cleaning stage.

41. The upright surface cleaning apparatus of claim 40 wherein the support member is tubular.

42. The upright surface cleaning apparatus of claim 40 further comprising a flexible hose and an above floor cleaning wand that forms part of an air flow path to the cyclonic cleaning stage in the upright assembly and the portable assembly and is mounted to the mounting assembly.

43. The upright surface cleaning apparatus of claim 40 further comprising a flexible hose and an above floor cleaning wand that forms part of the upright assembly and part of the portable assembly.

44. The surface cleaning apparatus of claim 39 further comprising a fluid flow path from the first dirty fluid inlet to the cyclonic cleaning stage and the mounting assembly forms part of the fluid flow path.

45. The surface cleaning apparatus of claim 44 wherein the fluid flow path includes an upstream portion that extends to a height about that at which air enters a cyclone chamber of the cyclonic cleaning stage when the surface cleaning apparatus is in a storage configuration and a second portion that extends transversely from a position exterior to the cyclone to the cyclone inlet.

46. The surface cleaning apparatus of claim 39 wherein the mounting assembly further comprises an air flow valve.

47. The surface cleaning apparatus of claim 42 wherein the support member is connected to a lower portion of the mounting assembly and the above floor cleaning wand is connected to an upper section of the mounting assembly.

48. The surface cleaning apparatus of claim 39 wherein the mounting assembly is positioned rearward of the suction and cleaning unit.

49. The surface cleaning apparatus of claim 42 wherein the suction and cleaning unit has an air inlet in a side wall thereof.

50. The surface cleaning apparatus of claim 42 wherein the above floor cleaning wand extends along a first longitudinal axis when connected to the mounting assembly and the mounting assembly further comprises a mounting assembly air outlet that is downstream of the air inlet of the above floor cleaning wand and that communicates with an inlet of the cleaning and suction unit, the mounting assembly air outlet has a longitudinal axis that is generally perpendicular to the longitudinal axis of the opening of the upper section.

51. The surface cleaning apparatus of claim 50 wherein the above floor cleaning wand includes a flexible hose and the flexible hose is connected to a mounting assembly air inlet that is perpendicular to the first longitudinal axis.

52. The surface cleaning apparatus of claim 42 wherein the air inlet of the above floor cleaning wand is removably connectable to an upper section of the mounting assembly and the above floor cleaning wand further comprises the handle.

53. The surface cleaning apparatus of claim 42 wherein the support member is the upright section.

54. An upright surface cleaning apparatus operable in an upright configuration and a portable configuration, the upright surface cleaning apparatus comprising:

(a) a surface cleaning head having a first dirty fluid inlet;

(b) a support member moveably mounted to the surface cleaning head;

(c) an upright section comprising an upright section handle drivingly connected to the surface cleaning head and a cleaning and suction unit removable and useable when removed from the support member, the cleaning and suction unit comprising a suction motor, and a cyclonic cleaning stage;

(d) a fluid flow path from the first dirty fluid inlet to the cleaning and suction unit,

(e) an above floor cleaning wand moveable between a floor cleaning position and an above floor cleaning position, the above floor cleaning wand including a handle; and

,

(f) a housing provided on the cleaning and suction unit and comprising an interface for the support member and the above floor cleaning wand and includes a portion of the fluid flow path, and

wherein, in the upright configuration, an upright assembly is provided that comprises the surface cleaning head, the support member and the upright section and, when in the portable configuration a portable assembly is provided that comprises the cleaning and suction unit and the upright section and wherein the above floor cleaning wand and the support member are substantially axially aligned with one another when connected to the interface and wherein an airflow passage from the cyclonic cleaning stage to the suction motor is spaced apart from the cleaning wand.

55. The surface cleaning apparatus of claim 54 wherein the support member is connected to a lower portion of the housing and the above floor cleaning wand is connected to an upper section of the housing.

56. The surface cleaning apparatus of claim 54 wherein the housing is positioned rearward of the suction and cleaning unit.

57. The surface cleaning apparatus of claim 54 wherein the suction and cleaning unit has an air inlet in a side wall thereof.

58. The surface cleaning apparatus of claim 54 wherein the above floor cleaning wand extends along a first longitudinal axis when connected to the housing and the mounting assembly further comprises a mounting assembly air outlet that is downstream of the air inlet of the above floor cleaning wand and that communicates with an inlet of the cleaning and suction unit, the mounting assembly air outlet has a longitudinal axis that is generally perpendicular to the longitudinal axis of the opening of the upper section.

59. The surface cleaning apparatus of claim 58 wherein the above floor cleaning wand includes a flexible hose and the flexible hose is connected to a mounting assembly air inlet that is perpendicular to the first longitudinal axis.

60. The surface cleaning apparatus of claim 54 wherein the air inlet of the above floor cleaning wand is removably connectable to an upper section of the housing, whereby the handle is drivingly connected to the surface cleaning head when the cleaning and suction unit is mounted to the upright section.

61. The surface cleaning apparatus of claim 54 wherein the support member is the upright section.

62. An upright surface cleaning apparatus comprising:

(a) a floor cleaning unit comprising a surface cleaning head having a dirty air inlet and a support member moveably mounted thereto;

(b) an upright section comprising a handle and a cleaning and suction unit removable and useable when removed from the support member, the suction and cleaning unit including a mounting assembly, a suction motor and a cyclonic cleaning stage;

(c) an above floor cleaning air flow path including an above floor cleaning wand;

(d) an air flow conduit extending from the surface cleaning head to the cleaning and suction unit and including an upflow duct; and

,

(e) the upflow duct connected to a lower portion of the mounting assembly and the above floor cleaning wand connected to an upper section of the mounting assembly, the portable surface cleaning apparatus comprising an air flow passage from an inlet to an air outlet and the suction motor in the air flow passage, wherein the above floor cleaning wand and the upflow duct are substantially axially aligned with one another when connected to the mounting assembly and wherein an airflow passage from the cyclonic cleaning stage to the suction motor is spaced apart from the cleaning wand.

63. The surface cleaning apparatus of claim 62 wherein the handle drivingly connected to the surface cleaning head comprises the above floor cleaning wand which is drivingly connected to the upflow duct.

64. The surface cleaning apparatus of claim 62 wherein the support member is connected to a lower portion of the mounting assembly and the above floor cleaning wand is connected to an upper section of the mounting assembly.

65. The surface cleaning apparatus of claim 62 wherein the mounting assembly is positioned rearward of the suction and cleaning unit.

66. The surface cleaning apparatus of claim 62 wherein the suction and cleaning unit has an air inlet in a side wall thereof.

67. The surface cleaning apparatus of claim 62 wherein the above floor cleaning wand extends along a first longitudinal axis when connected to the mounting assembly and the mounting assembly further comprises a mounting assembly air outlet that is downstream of the air inlet of the above floor cleaning wand and that communicates with an inlet of the cleaning and suction unit, the mounting assembly air outlet has a longitudinal axis that is generally perpendicular to the longitudinal axis of the opening of the upper section.

68. The surface cleaning apparatus of claim 67 wherein the above floor cleaning wand includes a flexible hose and the flexible hose is connected to a mounting assembly air inlet that is perpendicular to the first longitudinal axis.

69. The surface cleaning apparatus of claim 62 wherein the air inlet of the above floor cleaning wand is removably connectable to an upper section of the mounting assembly, whereby the handle is drivingly connected to the surface cleaning head when the cleaning and suction unit is mounted to the upright section.

70. The surface cleaning apparatus of claim 62 wherein the support member is the upright section.

71. A surface cleaning apparatus comprising:

(a) a floor cleaning unit comprising a surface cleaning head having a dirty air inlet, a cleaning head air outlet and an upright section drivingly connected to the surface cleaning head;

(b) a cleaning and suction unit removably mounted to the surface cleaning apparatus and having an air inlet, an air outlet, a cyclonic cleaning stage and a suction motor;

(c) an air flow path extending through the surface cleaning apparatus from the dirty air inlet to the air outlet;

(d) a mounting member provided on a side of the cleaning and suction unit and having an air flow passage therein and removable with the cleaning and suction unit, a support member moveably mounted to the surface cleaning head and connected to the mounting member;

(e) an above floor cleaning wand connected to the mounting member;

wherein the above floor cleaning wand and the support member are substantially axially aligned with one another when connected to the mounting member and wherein the surface cleaning apparatus has at least two operating modes comprising;

(i) a first upright operating mode wherein the surface cleaning apparatus is operable with the cleaning and suction unit and forming part of the air flow path; and

,

(ii) a second operating mode wherein the cleaning and suction unit is operable when removed from the surface cleaning head and wherein an airflow passage from the cyclonic cleaning stage to the suction motor is spaced apart from the cleaning wand.

72. The surface cleaning apparatus of claim 71, wherein the support member is an upflow duct.

73. The surface cleaning apparatus of claim 71, wherein the mounting member is mounted on an upper end of the support member.

74. The surface cleaning apparatus of claim 71 wherein cleaning and suction unit includes a cyclone having a cyclone inlet and the mounting member has an air outlet laterally spaced from and generally axially aligned with the cyclone inlet.

75. The surface cleaning apparatus of claim 71 wherein the support member is connected to a lower portion of the mounting member and the above floor cleaning wand is connected to an upper section of the mounting member.

76. The surface cleaning apparatus of claim 71 wherein the mounting member is positioned rearward of the suction and cleaning unit.

77. The surface cleaning apparatus of claim 71 wherein the suction and cleaning unit has an air inlet in a side wall thereof.

78. The surface cleaning apparatus of claim 71 wherein the above floor cleaning wand extends along a first longitudinal axis when connected to the mounting member and the mounting assembly further comprises a mounting assembly air outlet that is downstream of the air inlet of the above floor cleaning wand and that communicates with an inlet of the cleaning and suction unit, the mounting assembly air outlet has a longitudinal axis that is generally perpendicular to the longitudinal axis of the opening of the upper section.

79. The surface cleaning apparatus of claim 78 wherein the above floor cleaning wand includes a flexible hose and the flexible hose is connected to a mounting assembly air inlet that is perpendicular to the first longitudinal axis.

80. The surface cleaning apparatus of claim 71 wherein an air inlet of the above floor cleaning wand is removably connectable to an upper section of the mounting member, whereby a handle is drivingly connected to the surface cleaning head when the cleaning and suction unit is mounted to the support member.

81. The surface cleaning apparatus of claim 80 wherein the support member is an upflow duct.