Mushroom compost compacting system and method

• US 8,205,379 B2
• Filed: 12/01/2011
• Issued: 06/26/2012
• Est. Priority Date: 10/12/2010
• Status: Active Grant

• Current Assignee: Pannell Manufacturing Corp.
• Original Assignee: Pannell Manufacturing Corp.
• Inventors: Pannell, Robert T.
• Primary Examiner(s): NGUYEN, TRINH T
• Application Number:
  US13/309,071
• Publication Number:
  US 20120085251A1
• Time in Patent Office: 208 Days
• Field of Search: 100/152, 100/102, 100/153, 100/210, 100/155.R, 100/168, 100/100, 404/103, 47/11, 47/18, 47/581.R, 47/581.FV, 47F/OR.100, 47D/IG.10
• US Class Current: 47/1.1
• CPC Class Codes: A01G 18/20 Culture media, e.g. compost
• CPC Class Codes: B30B 3/00 Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs

Abstract

A mushroom compost compacting system and method includes a roller assembly mounted to a compost receptacle to form a nip, and a web or conveyor to convey mushroom compost to the nip. Mushroom compost is compacted at the nip from an initial compost height to a final compost height. The roller assembly has a roller, a shaft, and fixtures coupled to each end of the shaft. The fixtures are adjustable to define the roller nip height. In one embodiment, the fixtures are mounted to sleeves that engage the sidewalls of the compost receptacle. In another embodiment, the ends of the fixtures are mounted to a support, which may be a joist or a separate channel extending under the floor portion of the compost receptacle, or which may be a post that forms support structure for the compost receptacle.

Claims

1. A method for compacting mushroom compost, comprising:

introducing a quantity of mushroom compost onto a web that is disposed over a floor portion of a mushroom compost receptacle and traversable into a nip formed between a roller and the floor portion of the mushroom compost receptacle, wherein the roller is adapted for rotation about a shaft, a first fixture is coupled to a first end of the shaft, wherein the first fixture is adapted for height adjustment of the roller and the shaft in reference to the floor portion of the compost receptacle to create the nip between the roller and the floor portion of the compost receptacle, wherein the first fixture comprises;

a first end coupled to the first end of the shaft,

a mid-section coupled to a sleeve, wherein the sleeve is adapted to mount onto a first sidewall of the compost receptacle, and

a second end adapted to mount onto a support of the compost receptacle; and

a second fixture coupled to a second end of the shaft, wherein the second fixture is adapted for height adjustment of the roller and the shaft in reference to the floor portion of the compost receptacle, wherein the second fixture comprises;

a first end coupled to the second end of the shaft;

a mid-section coupled to a second sleeve, wherein the second sleeve is adapted to mount onto a second sidewall of the compost receptacle, and

a second end adapted to mount onto the support of the compost receptacle;

conveying the web and quantity of mushroom compost through the nip; and

rotating the roller to compress the mushroom compost.

2. The method of claim 1, wherein the support is a channel member positioned under the floor portion of the compost receptacle, and coupled to the second end of the fixture.

3. The method of claim 1, wherein the support is a joist supporting the floor portion of the compost receptacle.

4. The method of claim 1, wherein the roller is rotated with a motor coupled to a roller shaft.

5. The method of claim 1, wherein the quantity of mushroom compost introduced onto the web is at a height of about 15 to 16 inches, and following compaction at the nip, the mushroom compost is at a height of about 6 to 9 inches.