Inspection apparatus for tubular members
First Claim
1. An ultrasonic inspection device useful for inspecting a tubular member comprising:
- a carriage assembly configured for laterally supporting the tubular member in a generally horizontal position and laterally moving the tubular member during testing, said carriage assembly comprising rollers allowing axial rotation of the tubular member;
an elongated beam extendable through an interior of the tubular member, said elongated beam carrying transducers for transmitting sonic beams and for receiving reflected beams thereof from an inner surface of the tubular member and from defects of the tubular member;
a means for retaining a predetermined amount of sound-conductive liquid in the interior of the tubular member without sealing the interior of the tubular member; and
a control unit operationally connected to the transducers, said control unit analyzing signals generated by the transducers and creating a report indicate of an out-of range condition in the tubular member.
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Accused Products
Abstract
An ultrasonic inspection system useful for inspecting a tubular member provides for the use of ultrasonic transducer assembly for detecting weld flaws or other out-of range conditions in the tubular member. According to the invention, the tubular member is positioned horizontally on a rolling carriage and a predetermined amount of sound-conductive fluid is deposited into the tubular member. Wide rings secured to opposing open ends of the tubular member prevent the liquid from escaping, while forming a barrier for retaining a given level of liquid inside the tubular member. The transducers are submerged in the liquid and transmit/ receive sonic booms from reflected medium inside the tubular member. The transducers are connected to a computing control unit, which receives signals generated by the transducers and creates a report of any out-of range condition.
8 Citations
18 Claims
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1. An ultrasonic inspection device useful for inspecting a tubular member comprising:
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a carriage assembly configured for laterally supporting the tubular member in a generally horizontal position and laterally moving the tubular member during testing, said carriage assembly comprising rollers allowing axial rotation of the tubular member; an elongated beam extendable through an interior of the tubular member, said elongated beam carrying transducers for transmitting sonic beams and for receiving reflected beams thereof from an inner surface of the tubular member and from defects of the tubular member; a means for retaining a predetermined amount of sound-conductive liquid in the interior of the tubular member without sealing the interior of the tubular member; and a control unit operationally connected to the transducers, said control unit analyzing signals generated by the transducers and creating a report indicate of an out-of range condition in the tubular member. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. An ultrasonic inspection device useful for inspecting a tubular member comprising:
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an upright pedestal; an elongated beam secured at one of its ends to the upright pedestal and extending in a cantilevered position from the upright pedestal, said elongated beam configured for extending into the interior of the tubular member; a carriage assembly configured for laterally supporting the tubular member in a generally horizontal position and laterally moving the tubular member during testing, said carriage assembly comprising rollers allowing axial rotation of the tubular member positioned on the carriage assembly; a transducer assembly for transmitting sonic beams and for receiving reflected beams thereof from an inner surface of the tubular member and from defects of the tubular member, said transducer assembly being suspended from a free end of the elongated beam; a means for retaining a predetermined level of sound-conductive liquid in the interior of the tubular member without sealing the interior of the tubular member, said liquid level being sufficient to submerge the suspended transducer assembly; and a control unit operationally connected to the transducers, said control unit analyzing signals generated by the transducers and creating a report indicate of an out-of range condition in the tubular member. - View Dependent Claims (12, 13, 14)
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15. A method of inspecting a tubular member, comprising the steps:
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orienting the tubular member in a substantially horizontal position; positioning the tubular member in a position to receive rotating force; depositing and retaining a sound-conductive liquid in an interior of the tubular member without sealing the interior of the tubular member; suspending transducers inside the tubular member below the liquid level of the sound-conductive liquid; imparting rotation on the tubular member about a horizontal axis; transmitting sonic beams and receiving reflected beams thereof from an inner surface of the tubular member and from defects of the tubular member; and generating signals indicative of an out-of range conditions in the tubular members. - View Dependent Claims (16, 17, 18)
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Specification